Mitsubishi Evolution IV 1996-1998 Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV Model Nickname: Evo IV Product Name: Mitsubishi Evolution IV 1996-1998 Service Repair Manual PDF Codes Chassis Code: CN9A Engine Code:...

20 people are viewing this right now

类型: Car

斯库: 500485

标签: 1996 1997 1998 Car Cars Evolution IV Misc Mitsubishi

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IV

Model Nickname:

Evo IV

Product Name:

Mitsubishi Evolution IV 1996-1998 Service Repair Manual PDF

Codes

Chassis Code:

Engine Code:

4G63T

👋 Introduction

Market Position

Market Segment:

Performance Compact Sedan / Rally Homologation Special

Target Audience:

Enthusiasts, owners, mechanics specializing in performance vehicles, rally preparation.

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth.

Key Features

Distinctive Selling Points:

Iconic 4G63T engine, advanced AYC system, aggressive styling, rally heritage, potent performance.

Manual Value Proposition:

Essential resource for maintaining and repairing the highly complex and performance-oriented Lancer Evolution IV.

📋 Manual Details

Coverage Areas

Covered Years:

1996, 1997, 1998

Regions Covered:

Primarily Japanese Domestic Market (JDM), with applicable global information

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain, valve train.

Engine Performance:

Fuel injection system (MPI), ignition system, turbocharger system, intercooler system, emissions control.

Transmission:

Manual Transmission (W5M33-1) diagnosis, disassembly, assembly, adjustments, fluid specifications.

Drivetrain:

All-Wheel Drive (AWD) system, Active Yaw Control (AYC) system diagnosis and adjustments, front/rear differentials, driveshafts, transfer case.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications.

Brakes:

Front and rear brake systems, hydraulic lines, master cylinder, brake boosters, ABS system (Anti-lock Braking System), parking brake.

Steering:

Power steering system, steering rack, tie rods, steering column.

Electrical:

Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking.

Body:

Body panels, doors, hoods, trunk lid, bumpers, interior trim, glass, seals.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, operation.

Safety Systems:

Airbag system (SRS) components and deployment, seat belts.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad inspection.

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) interpretation (where applicable).

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation of all major systems.

Overhaul Rebuild:

Detailed instructions for engine and transmission overhauls, including torque specifications and tolerances.

Alignment Adjustment:

Wheel alignment specifications, steering system adjustments, AYC system calibration (if detailed).

Electrical Diagnostics:

Testing electrical circuits, component testing, wiring harness repair guidance.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Diagnostic Capabilities:

Detailed diagnostic flowcharts and procedures for identifying and resolving issues.

Specification Detail:

Precise torque values, clearances, fluid capacities, electrical resistance values, and performance parameters.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Typically searchable text within the PDF for quick information retrieval.

Print Quality

Print Option:

Printable on demand, allowing for physical copy creation.

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4, DOHC, 16-valve, turbocharged and intercooled

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.5:1

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Ignition System:

Distributorless Ignition System (DIS) with electronic ignition control

Performance

Horsepower:

280 PS (276 hp; 206 kW) @ 6500 rpm (Manufacturer's estimate, often under-reported)

Torque:

352 Nm (260 lb-ft) @ 3000 rpm (Manufacturer's estimate)

Fuel System

Fuel Type:

Unleaded Gasoline (Octane rating: 98 RON recommended)

Fuel Tank Capacity:

50 Liters (13.2 US Gallons)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (W5M33-1)

Drive System:

All-Wheel Drive (AWD) with Active Yaw Control (AYC)

Features

Ayc System:

Electronically controlled torque distribution to rear wheels for enhanced cornering stability and agility.

Center Differential:

Viscous coupling limited-slip center differential.

Rear Differential:

Limited-slip rear differential (LSD).

📐 Dimensions

Exterior

Length:

4350 mm (171.3 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2600 mm (102.4 in)

Front Track:

1500 mm (59.1 in)

Rear Track:

1495 mm (58.9 in)

Weights

Curb Weight:

Approximately 1450 kg (3197 lbs)

Gross Vehicle Weight Rating:

N/A (Typical for performance vehicles)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (JDM vehicle, pre-standardized global ratings)

Active Features

Standard Anti-lock Braking System (ABS)

Active Yaw Control (AYC) for enhanced handling and stability.

Passive Features

Airbags:

Driver and front passenger airbags (SRS - Supplemental Restraint System)

Seat Belts:

Three-point front and rear seat belts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configuration typically 4-6 speakers.

Driver Assistance

Traction Control:

Limited intervention via AYC and AWD system. No dedicated Electronic Stability Control (ESC) in the modern sense.

Connectivity

Connectivity Features:

Basic connectivity for audio system. No Bluetooth or USB ports standard.

🔧 Maintenance

Service Intervals

Engine Oil And Filter Change:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first (severe usage).

Transmission Fluid Change:

Every 40,000 km (25,000 miles) or 2 years.

Brake Fluid Change:

Every 2 years, regardless of mileage.

Coolant Change:

Every 40,000 km (25,000 miles) or 2 years.

Timing Belt Replacement:

Every 100,000 km (60,000 miles) or 5 years, whichever comes first.

Fluid Specifications

Engine Oil Type:

API SG, SH, or SJ category, Viscosity: 10W-30 or 10W-40 recommended. (Refer to manual for specific oil type and viscosity based on climate).

Engine Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter change.

Transmission Fluid Type:

API GL-4, Hypoid Gear Oil, Viscosity: 75W-90

Transfer Case Fluid Type:

API GL-4, Hypoid Gear Oil, Viscosity: 75W-90

Rear Differential Fluid Type:

API GL-5, Hypoid Gear Oil, Viscosity: 80W-90 (Limited Slip Differential additive may be required).

Coolant Type:

Ethylene Glycol based antifreeze, 50/50 mixture with distilled water.

Known Issues

Engine Wear:

Piston ring wear, connecting rod bearing wear due to high performance demands. Timing belt failure can cause catastrophic engine damage.

Ayc System:

AYC pump failure, sensor issues, or hydraulic leaks can impact handling. Regular fluid level checks are crucial.

Turbocharger:

Turbocharger seals can wear over time, leading to oil consumption or reduced boost. Proper warm-up and cool-down procedures are vital.

Clutch:

High performance driving can lead to premature clutch wear.

Common Repairs

Common Repairs:

Engine rebuilds, turbocharger replacement, AYC system servicing, clutch replacement, suspension bushing replacement.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi Motors is renowned for its rally success and performance engineering.

Model Evolution

Evolution Lineage:

The Lancer Evolution (Evo) series originated as a homologation special for the World Rally Championship (WRC).

Evo Iv Introduction:

Introduced in August 1996, marking a significant evolution in chassis dynamics and electronic aids.

Key Advancements In Evo Iv:

Introduction of Active Yaw Control (AYC) and a revised chassis with a longer wheelbase.

Production

Production Period:

August 1996 - August 1998

Manufacturing Location:

Japan

Production Volume:

Approximately 11,700 units built (including GSR and RS variants).

🏆 Awards & Recognition

Recognitions

Rally Performance:

The Evo IV was a direct result of Mitsubishi's successful WRC campaigns, embodying rally-bred technology.

Enthusiast Acclaim:

Widely regarded as one of the most iconic and capable generations of the Lancer Evolution by automotive journalists and enthusiasts.