Target Audience:
Owners and technicians seeking to maintain, repair, or restore the Polaris ATV Xpress 400.
Value Proposition:
An inexpensive and comprehensive resource for keeping the vehicle in optimal working condition.
Instruction Style:
Step-by-step instructions with numbered guides and bold figure numbers.
Information Highlight:
Notes, cautions, and warnings are integrated to highlight critical information.
Organization:
Numbered table of contents for quick and easy navigation.
Primary Coverage:
Complete service and repair information for Polaris ATV Xpress 400 models from 1996-1998.
Diagnostic Coverage:
Extensive troubleshooting and diagnostic procedures for all vehicle systems.
Maintenance Coverage:
Detailed maintenance schedules, procedures, and fluid specifications.
Estimated Pages:
Varies by specific manual publication, typically hundreds of pages for a comprehensive workshop manual.
Type:
Workshop Service Repair Manual / Factory Service Manual
Engine Mechanical:
Complete overhaul, inspection, and repair of the engine's mechanical components.
Engine Electrical:
Detailed wiring diagrams, ignition system, charging system, and starter motor diagnostics.
Emission Control:
Information on the emission control system, including relevant components and troubleshooting.
Fuel System:
Carburetor specifications, fuel pump, fuel lines, and fuel tank servicing.
Suspension:
Front and rear suspension components, shock absorbers, and alignment procedures.
Clutch System:
Service and adjustment of the clutch mechanism.
Transmission Manual:
Manual transaxle disassembly, inspection, repair, and reassembly.
Transmission Automatic:
Information pertaining to any automatic transmission components or systems.
Driveshaft Axle:
Driveshaft, U-joints, CV joints, and axle servicing.
Steering System:
Steering column, tie rods, and steering gear maintenance and repair.
Brake System:
Brake calipers, rotors, brake lines, and master cylinder servicing.
Body Interior Exterior:
Body panel removal, installation, and cosmetic repairs.
Body Electrical:
Lighting, indicators, switches, and accessory electrical components.
Restraint System:
Information related to any seat belts or occupant restraint systems.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, and general inspections.
Troubleshooting Diagnostics:
Step-by-step guides for identifying and resolving common and complex issues.
Engine Repair:
Detailed procedures for engine disassembly, component replacement, and reassembly.
Transmission Repair:
Repair procedures for both manual and automatic transaxle systems.
Electrical Repair:
Wiring repairs, component testing, and troubleshooting of electrical faults.
Brake Service:
Brake pad replacement, bleeding procedures, and component servicing.
Suspension Adjustment:
Adjustments and repairs to the ATV's suspension system.
Bodywork Repair:
Procedures for body panel repair and maintenance.
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Detailed illustrations, diagrams, and photos for visual guidance.
Wiring Diagrams:
Includes specific wiring schematics for electrical system diagnostics.
Specifications:
Contains essential technical specifications for all major components.
Oil Change Interval:
Specific intervals for engine oil and transmission fluid changes detailed in manual.
Spark Plug Replacement:
Recommended service intervals for spark plug inspection and replacement.
Engine Oil Type:
Specific API service classification and viscosity grade for engine oil provided in manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid typically specified.
Coolant Type:
If liquid-cooled, coolant type and mixture ratio will be specified.
Common Wear Items:
Manual will cover maintenance and replacement of common wear items like brake pads, drive belts (if CVT), and suspension bushings.
Troubleshooting Tips:
Provides guidance on addressing typical performance issues related to carburetor, ignition, and fuel systems.