Target Audience:
DIY owners, amateur mechanics, and professional technicians seeking detailed repair information.
Value Proposition:
Provides comprehensive, dealer-level repair information in an accessible digital format, empowering users to perform a wide range of maintenance and repairs.
Illustrations:
Step-by-step illustrated repair procedures enhance clarity and ease of understanding.
Ease Of Use:
Simple PDF format requiring no installation, making it immediately accessible.
Primary Coverage:
Service and Repair
Included Systems:
General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System
Estimated Page Count:
Variable (PDF format, often extensive for comprehensive service manuals)
Type:
Service and Repair Manual
Engine:
Detailed diagnosis, repair, and overhaul procedures for all engine variants of the GS Grand Voyager (likely 2.4L I4, 3.0L V6 Mitsubishi, 3.3L V6 OHV, and 3.8L V6 OHV).
Transmission:
Coverage for automatic transmissions, including diagnosis, fluid service, and repair of common issues.
Brakes:
Front and rear brake system service, including disc/drum components, hydraulic systems, parking brake, and ABS (if equipped).
Suspension Steering:
Comprehensive coverage of front and rear suspension components (struts, shocks, control arms, bushings) and steering system (rack and pinion, power steering).
Electrical Electronic:
Wiring diagrams, component locations, diagnosis of electrical faults, lighting systems, power accessories, and potentially powertrain control module (PCM) diagnostics.
HVAC:
Service and repair procedures for the heating and air conditioning systems, including refrigerant handling and component diagnosis.
Bodywork Chassis:
Procedures for body panel repair, interior trim removal, chassis lubrication, and general body maintenance.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and general upkeep.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common issues.
Repair:
Detailed, step-by-step repair instructions for virtually all mechanical and electrical components.
Diagnosis:
Methods for diagnosing faults across all vehicle systems.
Depth:
Comprehensive, covering everything from basic maintenance to complete overhauls and advanced electrical diagnostics.
Searchability:
Typically searchable text within PDF for efficient information retrieval.
Printability:
High quality, printable by the user, allowing for physical reference.
Binding:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Device Compatibility:
Compatible with all Windows operating systems, smartphones, and tablets capable of opening PDF files.
Engine Options:
2.4L I4, 3.0L V6 (Mitsubishi 6G72), 3.3L V6 OHV, 3.8L V6 OHV
Typical Horsepower Range:
150 hp to 180 hp, depending on engine variant.
Typical Torque Range:
170 lb-ft to 225 lb-ft, depending on engine variant.
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent ethylene glycol-based coolant (e.g., Mopar 50/50 mix).
Engine Oil Capacity 3.3L/3.8L:
Approximately 4.5 quarts (4.3 liters) with filter change.
Spark Plug Gap:
Refer to manual for specific engine; typically 0.043-0.045 inches.
Automatic Transmission:
Chrysler 41TE/42LE (4-speed automatic transaxle) is common for this generation.
Manual Transmission:
Not commonly offered or documented for this generation of Grand Voyager in most markets.
Fluid Type:
ATF+4 (Automatic Transmission Fluid type 4) or equivalent Mopar specification. Older vehicles might specify ATF+3.
Transmission Fluid Capacity:
Approximately 8-10 quarts (7.6-9.5 liters) for a complete fill/rebuild, varies with drain and fill.
Wheelbase:
Approximately 113.3 inches (2878 mm)
Overall Length:
Approximately 193.5 inches (4915 mm)
Seating Capacity:
Up to 7 passengers
Curb Weight Range:
Approximately 3,800 - 4,200 lbs (1724 - 1905 kg)
Gross Vehicle Weight Rating Gvwr:
Typically around 5,700 - 6,000 lbs (2585 - 2722 kg)
NHTSA Front Impact Rating:
Refer to NHTSA archives for specific year; generally varied for vehicles of this era.
ABS:
Anti-lock Braking System (ABS) available on most models.
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Audio System:
Factory AM/FM stereo with cassette player, optional CD player, and various speaker configurations.
Cruise Control:
Standard cruise control system.
Power Accessories:
Power windows, power door locks, and power mirrors were commonly available features.
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, using synthetic or synthetic blend oil. Refer to manual for specific interval based on driving conditions.
Transmission Fluid Change Interval:
Recommended every 30,000-60,000 miles (48,000-96,000 km), depending on driving conditions and fluid type used.
Coolant Flush Interval:
Approximately every 30,000 miles (48,000 km) or 2-3 years for older coolant types, or as per manufacturer's updated recommendations for HOAT.
Power Steering Fluid:
Chrysler power steering fluid or Dexron III/Mercon ATF.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Failure:
The 41TE/42LE transmission can be prone to wear, particularly the torque converter clutch solenoid and internal seals, especially if fluid is not regularly maintained.
Intake Manifold Gasket Leaks:
Common on V6 engines, leading to coolant or vacuum leaks.
Rear Suspension Sag:
Worn rear springs or shock absorbers can lead to a sagging rear end.
Power Window Motors:
Failure of power window motors and regulators can occur.
Chrysler Minivan Pioneering:
Chrysler is credited with pioneering the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in 1984.
Gs Generation:
The GS generation, introduced for 1996, represented a significant redesign with improved aerodynamics, a more modern interior, and updated powertrains.
Manufacturing Location:
Primarily Windsor, Ontario, Canada and St. Louis, Missouri, USA.
Production Years For Gs:
1996-2000
