🏷️ Basic Information

Make:

Dodge

Model:

Grand Caravan

Model Years Covered:

1996, 1997, 1998, 1999, 2000

Generation Code:

NS Platform

👋 Introduction

Vehicle Segment:

Full-size Minivan

Key Competitors:

Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Mercury Villager

Manual Value Proposition:

Comprehensive, detailed, factory-quality information for maintenance, repair, and diagnostics at a fraction of the cost of professional services.

Manual Design:

Hundreds of photos and illustrations, numbered instructions, notes, cautions, and warnings, enlarged inset views for detail.

📋 Manual Details

Primary Coverage:

Complete Official Factory Service Repair Manual

Styles Covered:

All

Estimated Pages:

Hundreds

Type:

Workshop Service Repair Manual

Content Type:

Factory-authorized repair information, often referred to as a 'service manual' or 'shop manual'.

Language:

English

Format:

PDF Download

📖 Manual Coverage

Major Systems:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioner, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle

Engine Control System Details:

Diagnosis and repair of the Powertrain Control Module (PCM), sensors (e.g., crankshaft position, camshaft position, oxygen, MAP, TPS), actuators (e.g., IAC, EGR), and ignition system components.

Chassis Body Details:

Frame and body construction, door mechanisms, liftgate, interior trim, exterior components, and chassis-related adjustments.

Restraint System Details:

Airbag system diagnostics, SRS module, seatbelt mechanisms, and related components.

Steering Details:

Power steering system diagnosis and repair, steering column components, tie rod ends, and steering gear/rack and pinion.

Suspension Details:

Front and rear suspension components, shock absorbers, struts, control arms, ball joints, and wheel bearing replacement.

Repair Procedures:

Step-by-step instructions based on complete disassembly, detailed substeps, troubleshooting and repair procedures, diagnostics

Electrical Procedures:

Comprehensive wiring diagrams for all major systems, including power distribution, lighting, engine controls, HVAC, and accessories. Troubleshooting steps for electrical faults.

Diagnostic Procedures:

Includes specific diagnostic trouble code (DTC) interpretations and guided troubleshooting sequences for common and complex issues across all vehicle systems.

Depth:

In-depth, professional quality, suitable for DIY and experienced mechanics

Engine Rebuild Depth:

Detailed specifications and procedures for engine overhaul, including piston ring replacement, bearing clearance, valve seating, and timing chain/belt replacement (if applicable).

Transmission Overhaul Depth:

Comprehensive steps for transmission disassembly, inspection, component replacement (clutches, seals, bands), and reassembly, including torque specifications.

📊 Manual Specifications

Format:

PDF

Compatibility:

All PC-based Windows operating systems and Mac

Printability:

Printable without any restriction (entire manual or selected pages)

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Options:

3.3L V6 (EGA), 3.8L V6 (L32)

3.3L V6 Horsepower:

Approx. 158 hp @ 4500 rpm (varies by year/tune)

3.3L V6 Torque:

Approx. 190 lb-ft @ 3200 rpm (varies by year/tune)

3.8L V6 Horsepower:

Approx. 180 hp @ 4500 rpm (varies by year/tune)

3.8L V6 Torque:

Approx. 230 lb-ft @ 3200 rpm (varies by year/tune)

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

ECU Type:

Proprietary Chrysler PCM (Powertrain Control Module)

🔧 Transmission

Transmission Type:

4-speed Automatic (e.g., 41TE, 42LE)

Transmission Options:

Not applicable (standard across all configurations for this generation)

Shift Control:

Electronic control with driver-selectable positions (P, R, N, OD, 2, 1)

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid, Type 97 specification or equivalent)

📐 Dimensions

Length:

Approx. 193.7 inches

Width:

Approx. 72.1 inches

Height:

Approx. 67.5 inches

Wheelbase:

Approx. 111.3 inches

Cargo Volume:

Approx. 145.6 cu ft (with rear seats removed)

Curb Weight:

Approx. 3900-4300 lbs (varies by configuration)

🛡️ Safety Features

NHTSA Rollover Resistance:

4/5 stars (average for class)

Anti Lock Brakes:

Standard on most models/years

Airbags:

Driver and front passenger airbags standard

Seat Belts:

Front pretensioners, height-adjustable anchors

💡 Technology Features

Audio System:

AM/FM stereo with cassette and optional CD player

Cruise Control:

Available on most models

Remote Keyless Entry:

Optional feature

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles, depending on oil type and driving conditions (refer to manual for specifics)

Transmission Fluid Change:

Every 30,000-60,000 miles, depending on usage

Engine Oil Type:

API Certified SAE 5W-30 (refer to manual for seasonal variations)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent

Brake Fluid Type:

DOT 3

Common Problems:

Transmission solenoid failures, coolant leaks (intake manifold gaskets), EGR valve issues, power door lock actuators, interior trim wear.

Diagnostic Challenges:

Intermittent electrical gremlins can be challenging to diagnose without proper schematics and troubleshooting guides, which this manual provides.

Cooling System Concerns:

Common issues include radiator leaks, heater core failures, and thermostat housing leaks. Proper flushing and coolant type are critical.

📚 Vehicle History

Dodge Heritage:

Dodge has a long history of producing reliable and practical vehicles, including a strong presence in the commercial and van segments.

Generation Transition:

The 1996-2000 Grand Caravan is part of the second generation (NS), representing a significant redesign from the original Caravan with improved styling and updated features.

Manufacturing Location:

Windsor, Ontario, Canada

🏆 Awards & Recognition

Segment Popularity:

Consistently a top-selling minivan in its segment throughout its production run, praised for practicality and passenger capacity.