Mazda MILLENIA XEDOS 6 EUNOS 800 Digital Workshop Repair Manual 1996-2000

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🏷️ Basic Information Identification Make: Mazda Model: Millenia / Xedos 6 / Eunos 800 Model Aliases: Xedos 6 (Europe), Eunos 800 (Japan), Millenia (North America, Australia) Production Years Covered By...

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类型: Car

斯库: 193959

标签: 1996 1997 1998 1999 2000 Car Cars EUNOS 800 Mazda MILLENIA XEDOS 6 Xedos Models

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Millenia / Xedos 6 / Eunos 800

Model Aliases:

Xedos 6 (Europe), Eunos 800 (Japan), Millenia (North America, Australia)

Production Years Covered By Manual:

1996-2000

Codes

Platform Code:

Mazda Type D / JA platform

👋 Introduction

Market Position

Vehicle Class:

Entry-level luxury sedan / large family car

Target Audience Manual:

DIY mechanics, automotive enthusiasts, independent repair shops

Competitive Analysis

Key Competitors:

Toyota Camry/Avalon, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina, Mitsubishi Diamante

Key Features

Manual Benefit:

Cost savings on maintenance and repairs, detailed procedures for DIYers

Manual Advantage:

Provides professional-level information, eliminates need for expensive dealership service

📋 Manual Details

Coverage Areas

Coverage Regions:

Global (specific to regions where these models were sold)

Language:

English

Page Count

Estimated Page Count:

Extensive (Digital format, equivalent to hundreds of printed pages)

Manual Type

Manual Type:

Digital Workshop Repair Manual

Format

Delivery Format:

Digital Download (PDF or similar accessible format)

Computer Compatibility:

Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, 7; All Mac Computers

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling

Engine Management:

Fuel injection, ignition system, emissions control, sensors, ECU diagnostics

Transmission Manual:

Clutch, gearbox assembly, internal components, shift mechanism

Transmission Automatic:

Automatic transmission assembly, valve body, torque converter, hydraulic system, control systems

Drivetrain:

Front-wheel drive system, axles, CV joints, differential

Suspension Front:

MacPherson strut, control arms, bushings, springs, shock absorbers

Suspension Rear:

Multi-link independent suspension, control arms, bushings, springs, shock absorbers

Steering:

Power steering system, steering rack, column, linkages, pump

Brakes Front:

Disc brakes, calipers, rotors, pads, hydraulic lines

Brakes Rear:

Disc brakes, calipers, rotors, pads, hydraulic lines, parking brake mechanism

Anti Lock Brakes:

ABS modulator, wheel speed sensors, control module

Electrical System Power:

Battery, charging system (alternator), starter motor, fuses, relays

Electrical System Lighting:

Headlights, taillights, interior lighting, fog lights

Electrical System Instruments:

Instrument cluster, gauges, warning lights

Body Exterior:

Body panels, doors, hood, trunk, bumpers, glass, trim

Body Interior:

Seats, dashboard, door panels, headliner, carpet, upholstery

HVAC:

Air conditioning system, heater core, blower motor, controls, refrigerant system

Infotainment:

Audio system, speakers, antenna (details may vary)

Safety Restraints:

Airbag system, seatbelts, SRS control module

Procedures Included

Maintenance:

Routine checks, fluid changes, filter replacements, spark plug replacement, belt inspections

Troubleshooting:

Diagnostic procedures for common and uncommon faults, error code interpretation

Repair Engine:

Engine overhaul, component replacement (e.g., head gasket, water pump, oil pump)

Repair Transmission:

Transmission overhaul, seal replacement, clutch replacement, torque converter service

Repair Brakes:

Brake pad replacement, rotor replacement, caliper overhaul, bleeding procedures

Repair Suspension:

Component replacement (shocks, struts, ball joints, bushings), alignment procedures

Repair Electrical:

Wiring harness repair, component testing and replacement (sensors, actuators, modules)

Repair Body:

Panel replacement, rust repair, door/window adjustments, trim installation

Diagnostics Engine:

On-Board Diagnostics (OBD-I/OBD-II) scanning, specific diagnostic routines

Diagnostics Transmission:

Transmission fluid checks, error code retrieval, solenoid testing

Diagnostics HVAC:

Refrigerant pressure checks, component testing, leak detection

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Detail Level:

Professional Technician Level

Illustrations Diagrams:

High Quality Photos, Illustrations, and Wiring Diagrams

Diagnostic Tools:

Specifications for specialized tools and equipment

📊 Manual Specifications

File Format

Digital Format:

Likely PDF or a proprietary executable viewer

Print Quality

Printability:

Printable (designed for users to print specific sections or the entire manual)

Binding Type

Binding Type Physical Equivalent:

N/A (Digital - User prints and binds)

Paper Type

Paper Type Physical Equivalent:

N/A (Digital - User prints on standard paper)

⚙️ Engine Specifications

Primary Engine

Engine Code Millenia V6:

1.6L (Japan) KL-ZE / KL-DE (Naturally Aspirated), Miller Cycle KL-G6 (Supercharged)

Engine Displacement Millenia V6:

2.5L (KL-series), 3.0L (KL-G6)

Engine Cylinders Millenia V6:

6 (V6)

Engine Configuration Millenia V6:

V6, 24 valves (DOHC)

Engine Power Millenia Kl De:

Approx. 170-175 hp (127-130 kW) @ 6000 rpm

Engine Torque Millenia Kl De:

Approx. 160-165 lb-ft (217-224 Nm) @ 4500 rpm

Engine Power Millenia Kl Ze:

Approx. 195 hp (145 kW) @ 6500 rpm (Tuned version)

Engine Torque Millenia Kl Ze:

Approx. 175 lb-ft (237 Nm) @ 5000 rpm

Engine Power Millenia Kl G6 Miller:

Approx. 212 hp (158 kW) @ 5500 rpm

Engine Torque Millenia Kl G6 Miller:

Approx. 217 lb-ft (294 Nm) @ 3000 rpm

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition System:

Electronic Ignition (Distributorless Ignition System - DIS, in many applications)

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic Transmission (e.g., GF4AX)

Optional

Transmission Type Optional:

5-speed Manual Transmission (Less common, primarily on Xedos 6/Eunos 800)

Features

Automatic Transmission Features:

Electronically controlled, Sport mode

📐 Dimensions

Exterior

Wheelbase:

Approx. 106.9 inches (2715 mm)

Length:

Approx. 191.3 - 193.3 inches (4860 - 4910 mm)

Width:

Approx. 70.5 inches (1790 mm)

Height:

Approx. 54.9 - 55.7 inches (1395 - 1415 mm)

Weights

Curb Weight:

Approx. 3350 - 3600 lbs (1520 - 1635 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (for vehicles of similar class and year, actual ratings may vary by test protocol)

NHTSA Front Impact Passenger:

Good (for vehicles of similar class and year, actual ratings may vary by test protocol)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Optional (TCS)

Passive Features

Airbags Standard:

Driver and Passenger Frontal Airbags

Seatbelts:

Front Pre-tensioner Seatbelts

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system may be present on later models/trims

💡 Technology Features

Infotainment

Audio System:

Premium Bose audio systems were often optional, featuring multiple speakers.

Climate Control Type:

Automatic Climate Control (often optional, based on trim level)

Driver Assistance

Cruise Control:

Standard or Optional depending on trim level.

Keyless Entry:

Optional on some higher trims.

Connectivity

Original Connectivity:

Limited to factory-installed radio and antenna. No modern Bluetooth or USB typically.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (typically)

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km)

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type

Timing Belt Replacement:

Critical: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years for KL-series V6 engines due to interference design.

Fluid Specifications

Engine Oil Specification:

API SG, SH, or SJ, Viscosity SAE 5W-30 or 5W-40 (check owner's manual for exact spec)

Engine Oil Capacity V6:

Approx. 4.5-5.0 US quarts (4.3-4.7 liters) with filter change

Coolant Specification:

Mazda FL22 Coolant or equivalent (ethylene glycol-based, long-life)

Automatic Transmission Fluid Spec:

Mazda ATF-Type T-IV or equivalent Dexron-III/Mercon

Power Steering Fluid Spec:

Mazda Genuine Power Steering Fluid or Dexron-III/Mercon

Known Issues

Engine Kl Series Oil Consumption:

Some KL-series engines may exhibit oil consumption due to worn valve stem seals or piston rings.

Engine Miller Cycle Maintenance:

Supercharger belt and intercooler maintenance are specific to the KF-G6 engine.

Transmission Automatic Shifting:

Harsh shifting or slipping can indicate issues with solenoids, fluid, or internal wear.

Suspension Bushings:

Wear in suspension bushings (control arms, sway bar) can lead to noise and poor handling.

Electrical Component Failures:

Aging wiring harnesses, sensor failures, or module issues are common in vehicles of this age.

Climate Control Actuators:

HVAC blend door actuators can fail, leading to improper air direction.

📚 Vehicle History

Brand Heritage

Mazda Brand Focus:

Known for sportier handling and distinctive design in mainstream segments.

Model Evolution

Generation:

First Generation (DE, ES, GF series)

Key Innovation:

Miller Cycle engine (KF-G6) offered a unique approach to supercharging for improved efficiency and low-end torque.

Design Influence:

Designed with a focus on European luxury sedan aesthetics.

Production

Production Period:

1991-2002 (model generations vary by region)

Manufacturing Locations:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Car And Driver Review:

Car and Driver often praised the Millenia's ride quality and engine performance, especially the Miller Cycle.

Ward'S 10 Best Engines:

The KL-series V6 engine, including its Miller Cycle variant, was recognized on Ward's 10 Best Engines list multiple times.