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1996-2002 Mercedes SL-Class (R129) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Chassis Code: R129 Year: 1996-2002 Manual Product Name: 1996-2002 Mercedes SL-Class (R129) Service and Repair Manual Generation Generation: Late R129 Series Codes...
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1996-2002 Mercedes SL-Class (R129) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SL-Class
Chassis Code:
R129
Year:
1996-2002
Manual Product Name:
1996-2002 Mercedes SL-Class (R129) Service and Repair Manual
Generation
Generation:
Late R129 Series
Codes
R129 Code:
R129 (Chassis Code)
👋 Introduction
Market Position
Luxury Segment:
The Mercedes-Benz SL-Class (R129) was a pinnacle of luxury, performance, and automotive engineering in its era.
Competitive Analysis
Competitors:
Competed with other high-end grand tourers and sports convertibles such as the Jaguar XJS/XK8, BMW 8 Series (E31), Porsche 911 (993), and Ferrari models.
Key Features
Aluminum Hardtop:
Standard retractable or removable aluminum hardtop for all-weather versatility.
Roll Bar:
Automatic rollover protection system (pop-up roll bar).
وماتIc Climate Control:
Advanced automatic climate control systems.
Advanced Electronics:
Sophisticated electronic management systems for engine, transmission, and chassis.
📋 Manual Details
Coverage Areas
All Models Covered:
True
Repair Scope:
A-Z (All Repairs)
Information Type:
Vehicle Specific
Target User:
Dealership Technicians
Page Count
Estimated Page Count:
Detailed (exact count not provided, but extensive for comprehensive coverage)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English (assumed based on product description and common manual languages)
Format
Format:
Digital (PDF) / Printed (likely, depending on vendor)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection (KE-Jetronic/MEC-Electronic), ignition, lubrication, cooling, exhaust, emissions control
Transmission Systems:
Automatic transmission (5G-TRONIC 722.6), manual transmission (less common for this era SL), clutch, driveshafts, differential
Brake Systems:
Hydraulic brakes, ABS (Anti-lock Braking System), brake fluid, calipers, rotors, lines, parking brake
Suspension Steering:
Independent suspension, shock absorbers, springs, control arms, ball joints, power steering, steering column, linkage
Electrical Electronics:
Battery, alternator, starter, lighting systems, fuses, relays, wiring diagrams, instrument cluster, comfort electronics, SRS (Supplemental Restraint System - Airbag), convertible top control module, cruise control, climate control electronics
Body Chassis:
Body structure, doors, hood, trunk lid, bumpers, convertible top mechanism, interior trim, seats, glass, chassis components
Climate Control:
HVAC system (heating, ventilation, air conditioning), refrigerant, components, operation, diagnostics
Convertible Top:
Hydraulic and electrical systems for power-operated soft top and retractable hardtop (where applicable)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Troubleshooting:
Diagnostic flowcharts, common fault identification, symptom-based troubleshooting
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment
Diagnostic Procedures:
Engine diagnostics, electrical system testing, component testing, use of diagnostic tools (e.g., Star diagnostic system procedures)
Specification Data:
Torque specifications, clearances, tolerances, electrical values
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth Of Coverage:
Comprehensive (from routine maintenance to complete engine and transmission rebuilds)
Diagnostic Capabilities:
Advanced diagnostic procedures, including electrical system testing and ECU fault code interpretation
Rebuild Instructions:
Detailed instructions for major component overhauls, such as engine and transmission rebuilds
📊 Manual Specifications
File Format
Digital Format:
PDF (likely, offering searchability and print-on-demand)
Print Quality
Print Quality:
High-resolution diagrams and clear text (typical of factory service manuals)
Binding Type
Binding Type:
Comb binding, spiral binding, or perfect binding (for printed versions)
Paper Type
Paper Type:
Durable, high-quality paper suitable for workshop environments (for printed versions)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple V8 and V12 engine options throughout its production run, including M119 and M120 families.
Engine Variants Covered:
SL320 (M104 3.2L Inline-6, early models), SL500 (M119 5.0L V8), SL600 (M120 6.0L V12).
Performance
Sl500 Horsepower:
Approx. 322 hp @ 5500 rpm (M119 E50)
Sl500 Torque:
Approx. 339 lb-ft @ 3900 rpm (M119 E50)
Sl600 Horsepower:
Approx. 389 hp @ 5200 rpm (M120 E60)
Sl600 Torque:
Approx. 420 lb-ft @ 3800 rpm (M120 E60)
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI) - Bosch KE-Jetronic (early), Bosch Motronic ME (later models)
Fuel Grade Requirement:
Premium Unleaded (91 Octane or higher)
🔧 Transmission
Standard
Standard Transmission:
5-speed automatic transmission (e.g., 722.6 for later models, 722.5 for earlier V8s)
Optional
Optional Transmission:
Manual transmission was not commonly offered for the R129 generation, primarily automatic.
Features
Automatic Transmission Features:
Electronically controlled, with multiple driving modes (e.g., Comfort/Sport).
Transmission Fluid Type:
MB 236.10 or MB 236.14 (for 722.6 transmissions - Dexron III/Mercon compatible)
📐 Dimensions
Exterior
Length:
Approx. 178.5 - 181.3 inches (4533 - 4607 mm) depending on model year and specific configuration.
Width:
Approx. 70.2 inches (1783 mm)
Height:
Approx. 50.8 inches (1290 mm)
Wheelbase:
Approx. 101.3 inches (2573 mm)
Weights
Curb Weight:
Approx. 3900 - 4300 lbs (1769 - 1950 kg) depending on engine and options.
🛡️ Safety Features
Ratings
Safety Ratings:
NHTSA/IIHS ratings specific to the era, generally considered very safe for their class. Refer to specific model year testing for definitive data.
Active Features
Active Safety Features:
ABS, Traction Control System (ETS/ASR on some models), Stability Control (ESP on later models)
Passive Features
Passive Safety Features:
Dual front airbags, side-impact protection, reinforced A-pillars, automatic rollover protection system (pop-up roll bar).
💡 Technology Features
Infotainment
Infotainment System:
Early COMAND (Cockpit Management and Navigation) system on later models, or premium audio systems with cassette and CD players.
Driver Assistance
Driver Assistance Features:
Cruise control, parking assistance (on some later models), automatic climate control.
Connectivity
Connectivity Options:
Limited by modern standards; typically analog telephone integration or pre-wiring for aftermarket solutions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or annually, whichever comes first, depending on driving conditions and oil used.
Major Service Intervals:
Refer to manual for specific mileage-based service 'A', 'B', etc., often around 30,000 miles for more comprehensive checks and fluid replacements.
Fluid Specifications
Engine Oil Specification:
MB 229.1 or MB 229.3 (e.g., 0W-40, 5W-40, 5W-50 synthetic oils depending on ambient temperature).
Coolant Specification:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., G48 or equivalent, typically a blue/green ethylene glycol based with silicate corrosion inhibitors)
Brake Fluid Specification:
DOT 4 (or DOT 3 for some older specifications, but DOT 4 is recommended for improved performance)
Known Issues
Common Issues Wiring Harness:
Degradation of biodegradable insulation on wiring harnesses, leading to short circuits and electrical gremlins. Specific harnesses are prone to this (e.g., engine wiring).
Common Issues Hydraulic Lines:
Wear and tear on hydraulic lines for the convertible top and suspension can lead to leaks.
Common Issues Ignition Coils:
Failure of ignition coils, especially on V8 and V12 engines, can cause misfires.
Common Issues Mass Air Flow Sensor:
Failure of the Mass Air Flow (MAF) sensor can affect engine performance and fuel economy.
Common Issues Window Regulators:
Failure of window regulators and associated motors.
Common Issues Drive Belt Tensioner:
Wear or failure of the automatic drive belt tensioner and idler pulleys.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Mercedes-Benz has a long-standing heritage of producing high-quality, luxurious, and technically advanced vehicles.
Model Evolution
R129 Development:
The R129 succeeded the iconic R107 SL and was a significant departure in terms of design, technology, and safety features.
Production
Production Years:
1989-2002
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for individual model years aren't always aggregated, the SL-Class as a line has consistently been recognized for its luxury, performance, and engineering excellence.
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