Target Audience:
Owners, DIY mechanics, independent repair shops servicing Alfa Romeo GTV (916) models.
Value Proposition:
Provides essential, detailed technical information for maintaining and repairing a classic Italian sports car, often difficult to find in readily accessible formats. Enables significant cost savings for owners.
Download Benefits:
Instant access, cost-effective alternative to physical manuals, printable pages for workshop use.
Mechanical Systems:
Engine mechanical, cooling system, fuel system, exhaust system, clutch, manual transmission, automatic transmission (if applicable to specific models within the range), braking system, steering system, suspension system (front and rear).
Electrical Systems:
Complete electrical system, wiring diagrams, lighting, instrumentation, ignition system, battery, alternator, starter motor, power windows, central locking, climate control electronics.
Body And Chassis:
Body construction, exterior panels, interior trim, doors, windows, seats, safety systems (airbags, seatbelts), body repair, corrosion protection.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacement, spark plug replacement, brake fluid flush, coolant flush.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation (where applicable), electrical system diagnosis, component testing.
Repair Procedures:
Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, transmission removal and installation, clutch replacement, brake caliper overhaul, suspension component replacement, steering rack repair/replacement, electrical component repair/replacement.
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed disassembly, assembly, adjustment, and torque specifications.
Engine Options Covered:
Likely includes the 2.0 TS (Twin Spark) and 3.0 V6 24V engines common to the 916 GTV series. May also cover earlier 2.0 V6 Turbo and later JTD diesel variants if within the specified year range.
Typical Engine Outputs:
2.0 TS: Approx. 150-155 HP; 3.0 V6 24V: Approx. 220 HP. Torque figures will vary by specific engine variant.
Fuel Delivery:
Likely features Bosch Motronic electronic fuel injection (EFI) systems, with details on fuel injectors, fuel pump, pressure regulator, and sensors.
Oil Specifications:
Likely recommends high-quality synthetic or semi-synthetic engine oil, e.g., SAE 10W-40 or 10W-50, compliant with ACEA A3 or API SJ/SL specifications. Specific viscosity and capacity detailed for each engine type.
Manual Transmission:
Likely covers the 5-speed and 6-speed manual transmissions (e.g., Fiat C509, C510, C514, C520) with specific gear ratios, clutch service (hydraulic actuation), and maintenance procedures.
Automatic Transmission:
If applicable to certain model years or engine variants within the 1996-2003 range, the manual would likely detail the automatic transmission service, including fluid type (e.g., ATF Dexron III equivalent) and capacity.
Transmission Fluid Type:
Manual transmission fluid type (e.g., GL-4 or GL-5 rated gear oil with specific viscosity like 75W-90) and capacity are typically provided.
Wheelbase:
Approximately 2595 mm (102.17 inches) for the 916 GTV.
Length:
Approximately 4250-4290 mm (167.3-168.9 inches) depending on specific model/year.
Width:
Approximately 1780 mm (70.1 inches).
Height:
Approximately 1320-1350 mm (52.0-53.1 inches).
Curb Weight:
Ranges from approximately 1300 kg (2866 lbs) for 2.0 TS models to over 1450 kg (3197 lbs) for V6 models.
Gross Vehicle Weight Rating:
Specified per model, important for load calculations.
Crash Test Results:
Euro NCAP crash test data for the 916 GTV is available, with varying results across different frontal/side impact tests. Details on structural integrity and occupant protection are typically found in such reports, and the manual may reference safety system design.
Braking System Features:
ABS (Anti-lock Braking System) with EBD (Electronic Brake-force Distribution) is standard on most models. Disc brakes (ventilated front, solid or vented rear) with specific pad and rotor specifications are detailed.
Restraint Systems:
Driver and passenger airbags, pre-tensioned seatbelts. The manual will cover inspection, testing, and replacement of these components.
Audio System:
Factory fitted Clarion or Blaupunkt audio systems with CD/radio functionality. Manual will cover basic operation and potential troubleshooting of the electrical connections.
ABS System:
Bosch ABS system with diagnostic procedures and component testing outlined in the electrical section.
Wiring Diagrams:
Detailed wiring diagrams are a critical component of the manual, enabling diagnosis of all electrical systems and aftermarket accessory integration.
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first, depending on driving conditions and oil type used. The manual will provide the definitive schedule.
Timing Belt Replacement Interval:
Critical for Twin Spark engines (e.g., 60,000-80,000 km or 4-5 years). For V6 engines, timing chains or belts will have their own specific intervals. The manual will detail these critical replacements.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a pink or blue color. Manual will specify type and mix ratio (e.g., 50/50 with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify recommended type and bleeding procedures.
Power Steering Fluid Type:
Typically ATF (Automatic Transmission Fluid) or a specific hydraulic fluid. Manual will detail correct type and capacity.
Common Reliability Concerns:
Potential issues can include electrical gremlins, wear on suspension components (especially bushes), timing belt tensioner issues (Twin Spark), corrosion in specific areas, and cambelt maintenance on V6 models. The manual will offer solutions and diagnostic steps for these.
Common Engine Issues:
Twin Spark engines may experience issues with spark plug wells (oil contamination) and the ignition system. V6 engines can be sensitive to maintenance intervals. The manual will provide detailed guidance for diagnosing and repairing these.
Alfa Romeo Legacy:
Alfa Romeo has a long history of producing stylish, performance-oriented cars with a focus on driving dynamics and distinctive Italian design, dating back to the early 20th century.
Gtv 916 Development:
The 916 GTV, designed by Pininfarina, was launched in 1995 as a replacement for the Alfetta GTV and 75 GTV. It featured a unique wedge-shaped styling, innovative double-wishbone front suspension, and the groundbreaking 'Scudetto' grille integrated into the bodywork. It underwent facelifts and engine updates throughout its production run.
Production Period:
1995-2004 (with the 1996-2003 period covered by this manual).
Manufacturing Location:
Italy
Automotive Press Reviews:
The Alfa Romeo GTV (916) was generally praised by automotive journalists for its stunning design, engaging handling, and powerful engines, particularly the V6 models, winning numerous accolades for styling and driving pleasure during its production run.
