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1996-2003 Mitsubishi Carisma Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Year: 1996-2003 👋 Introduction Market Position Target Audience: Vehicle owners, DIY enthusiasts, independent repair shops, and professional technicians seeking authoritative repair information....
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类型: Car
厂商:
斯库: 295021
1996-2003 Mitsubishi Carisma Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Year:
1996-2003
👋 Introduction
Market Position
Target Audience:
Vehicle owners, DIY enthusiasts, independent repair shops, and professional technicians seeking authoritative repair information.
Vehicle Segment:
Compact family car, competing in the C-segment.
Competitive Analysis
Value Proposition:
Offers access to the same factory-level information used by professionals, empowering users to perform repairs and maintenance accurately, saving money on dealership services.
Key Features
Authenticity:
Represents official factory service documentation, ensuring accuracy and completeness.
Money Back Guarantee:
30-day no-questions-asked refund policy for customer satisfaction.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including engine disassembly, assembly, diagnostics, timing, cooling, lubrication, fuel delivery, emission control systems, and component identification.
Transaxle:
Comprehensive information on manual and automatic transaxle removal, installation, overhaul, gear shift mechanisms, clutch operation, and torque converter functionality.
Steering:
Includes hydraulic power steering system operation, pump, rack and pinion assembly, steering column, linkage, and alignment procedures.
Suspension:
Detailed coverage of front and rear suspension components, McPherson struts, control arms, springs, shock absorbers, bushings, wheel bearings, and alignment specifications.
Brakes:
In-depth information on hydraulic brake systems, ABS (Anti-lock Braking System), brake discs, drums, pads, calipers, master cylinder, wheel cylinders, brake lines, and bleeding procedures.
Body:
Covers exterior body panels, doors, hinges, latches, glass, trim, bumpers, chassis structural components, and rust prevention.
Heater And Air Conditioner:
Details on HVAC system operation, refrigerant handling, components (compressor, condenser, evaporator, blower motor), diagnosis, and repair of heating and cooling circuits.
Electrical:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, fuses, relays, battery, alternator, starter motor, ignition system, lighting, instruments, and body control modules.
Fuel And Emissions:
Detailed explanation of fuel system components, fuel pump, injectors, fuel filter, evaporative emission control (EVAP) system, and catalytic converter functionality.
Special Tools:
Lists and descriptions of specialized tools required for specific diagnostic and repair procedures.
Procedures Included
General Maintenance:
Scheduled maintenance tasks, fluid checks and changes, filter replacements, belt inspection, and general upkeep recommendations.
Troubleshooting:
Systematic diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides, and common problem resolutions.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major vehicle systems.
Component Replacement:
Detailed guides for replacing worn or damaged parts, including specific torque specifications and mating procedures.
Alignment Procedures:
Specifications and procedures for front and rear wheel alignment, including camber, caster, and toe angles.
Technical Depth
Diagnostic Capabilities:
Covers advanced diagnostics, including sensor testing, actuator testing, and interpretation of diagnostic trouble codes (DTCs).
Rebuild Instructions:
Provides comprehensive rebuild procedures for major powertrain components like engines and transmissions.
Wiring Diagrams:
Includes detailed, component-level wiring diagrams for all electrical systems.
Engine Specific Diagnostics:
Specific diagnostic routines for different engine variants, including ignition timing adjustments, fuel pressure tests, and emissions control system checks.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick information retrieval.
Print Quality:
High-resolution digital format, suitable for printing individual pages or the entire manual.
Accessibility:
Instant download post-payment, allowing immediate access to repair information.
Digital Delivery:
Instant download via secure link upon successful payment completion.
⚙️ Engine Specifications
Primary Engine
Engine Codes Overview:
Likely covers various 4G series engines, including 4G92 (1.6L), 4G93 (1.8L), and potentially 4G63 (2.0L DOHC, including Turbo variants in some markets) depending on specific model year and region.
Engine Layout:
Inline 4-cylinder, transversely mounted.
Performance
Horsepower Torque Ranges:
Typical ranges for naturally aspirated variants: 4G92 (approx. 115-120 PS), 4G93 (approx. 130-140 PS). Turbocharged variants (if applicable) would offer higher outputs.
Fuel System
Fuel Injection Type:
Electronic Multi-Point Fuel Injection (MPI) is standard across the range.
Emissions Control
Emission Standards:
Covers emission control systems relevant to the period, including catalytic converters, EGR (Exhaust Gas Recirculation), and EVAP (Evaporative Emission Control).
🔧 Transmission
Standard Transmission
Manual Transmission Options:
Typically offered with a 5-speed manual transaxle.
Optional Transmission
Automatic Transmission Options:
Available with a 4-speed automatic transaxle.
Features
Transaxle Fluid Type:
Manual: GL-4 SAE 75W-90 or SAE 75W-85. Automatic: SP-III (or equivalent ATF).
Clutch Type:
Dry single-plate clutch for manual transmissions.
📐 Dimensions
Exterior
Body Styles:
Primarily a 5-door hatchback or a 4-door sedan.
Wheelbase:
Approximately 2600 mm (102.4 inches).
Length Width Height:
Length: approx. 4450 mm, Width: approx. 1730 mm, Height: approx. 1430 mm (variations by body style).
Weights
Curb Weight Range:
Typically ranging from 1150 kg to 1350 kg (2535 lbs to 2976 lbs) depending on engine and trim.
🛡️ Safety Features
Ratings
Crash Test Information:
Information on safety systems like airbags (driver and passenger), ABS, and seatbelt pre-tensioners. Specific crash test ratings may vary by region and testing authority.
Active Features
Braking Systems:
Standard Anti-lock Braking System (ABS) available on most models, featuring 4-wheel disc or front disc/rear drum configurations.
Passive Features
Occupant Restraints:
Front airbags, three-point seatbelts with pre-tensioners, and side-impact protection beams.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted radio/cassette players or CD players. Speaker configurations vary by trim level.
Climate Control:
Manual air conditioning or manual climate control systems on most variants.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on many models and standard on higher trims.
Connectivity
Older Tech:
No modern connectivity features like Bluetooth or USB as standard; aftermarket integration is possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10,000 km (6,200 miles) or 12 months, whichever comes first, using appropriate synthetic oil.
Spark Plug Replacement:
Typically every 40,000 km (25,000 miles) for standard plugs, or longer for iridium/platinum plugs.
Timing Belt Replacement:
Crucial interval, typically every 90,000 km (56,000 miles) or 6 years for interference engines (check specific engine code for confirmation).
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5-4.0 liters (3.7-4.2 US quarts) depending on engine variant. Recommended: API SG/SH/SJ, ACEA A2/A3 or equivalent.
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Typically ATF Dexron II or III, or specific power steering fluid recommended by manufacturer.
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints), wheel bearings, catalytic converter, and potential minor electrical gremlins due to age.
Engine Reliability:
Generally reliable engines when properly maintained, particularly the 4G93. Timing belt replacement is critical to prevent catastrophic engine damage.
Rust Prone Areas:
Wheel arches, sill panels, and tailgate area are susceptible to corrosion in regions with heavy road salt usage.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation is a Japanese automotive manufacturer with a history of producing reliable and innovative vehicles.
Model Evolution
Carisma Development:
The Carisma was developed in collaboration with Volvo and was primarily marketed in Europe and certain Asian markets. It replaced the Lancer in some European markets.
Production
Manufacturing Locations:
Primarily manufactured at the NedCar plant in Born, Netherlands.
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