Mitsubishi Colt Lancer 1996-2003 Full Service Repair Manual

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类型: Car

斯库: 57616

标签: 1996 1997 1998 1999 2000 2001 2002 2003 Car Cars Colt Lancer Misc Mitsubishi

产品多属性

Description

The Colt Lancer, part of the Sixth Generation (CJ/CK/CM/CN/CP) produced from 1996 to 2003, represents a significant entry in the compact car segment. Known for its durable engineering, fuel efficiency, and practical interior space, this model offered a range of engine options, including the 1.6L 4G92, 1.8L 4G93, and the potent 2.0L 4G63 found in performance variants like the Lancer Evolution. Its accessible pricing and reliable performance made it a competitive choice against contemporaries such as the Honda Civic and Toyota Corolla. Whether for everyday commuting or spirited driving, the Colt Lancer provided a blend of practicality and engaging dynamics, embodying a commitment to quality and value. This comprehensive service and repair manual provides detailed guidance for the Colt Lancer. Covering a wide array of systems, from engine mechanicals and transmissions to electrical components and chassis systems, it offers in-depth maintenance procedures, diagnostic troubleshooting, and repair instructions. The manual is designed to assist owners, technicians, and mechanics in keeping the vehicle in optimal condition, detailing everything from routine fluid changes and filter replacements to complex engine overhauls and electrical system diagnostics. With extensive technical specifications and clear procedures, this resource ensures effective maintenance and repair for all Colt Lancer models within its production years.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Colt Lancer

Codes

Chassis Codes:

CK1A, CK2A, CK4A, CK6A, CK8A, CK9A, CM4A, CM5A, CM6A, CN9A, CP9A (varies by market and specific model)

Generation

Generation Name:

Sixth Generation (CJ/CK/CM/CN/CP)

👋 Introduction

Market Position

Segment:

Compact car (C-segment), known for affordability, reliability, and practicality.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Mazda Protege, Hyundai Elantra.

Key Features

Vehicle Appeal:

Durable engineering, fuel efficiency, sporty styling (especially in certain trims), practical interior space, and accessible pricing.

📋 Manual Details

Coverage Areas

Years Covered:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003

Page Count

Estimated Pages:

Over 1000 pages (typical for a full factory service manual)

Manual Type

Type:

Full Service and Repair Manual

Language

Language:

English (primary, common for global service manuals)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Mechanical:

Engine mechanical, fuel system, cooling system, lubrication system, exhaust system, clutch, manual transmission, automatic transmission, driveshaft, axles, suspension (front and rear), steering system, braking system (including ABS), wheels, tires.

Electrical:

Engine control system (ECU), ignition system, charging system, starting system, lighting system, instruments and indicators, wipers and washers, horn, audio system, climate control system (HVAC), power windows, power mirrors, central locking, airbags, anti-theft system.

Procedures Included

Maintenance:

Routine maintenance checks, fluid level checks and top-ups, filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, brake pad and rotor inspection/replacement, tire rotation and pressure checks.

Repair Diagnostics:

Detailed diagnostic procedures for all systems, troubleshooting charts, component testing, removal and installation procedures for major components, engine overhaul, transmission overhaul, brake system bleeding and repair, steering and suspension component replacement, electrical system diagnosis and repair.

Technical Depth

Depth:

Comprehensive, from basic scheduled maintenance to complex engine and transmission rebuilds, including detailed wiring diagrams and diagnostic flowcharts.

📊 Manual Specifications

File Format

Quality:

High-resolution PDF, typically searchable text and clear image reproduction.

Print Quality

Printability:

Designed for printing individual sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Quality:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

4G92 (1.6L SOHC/DOHC), 4G93 (1.8L SOHC/DOHC), 4G63 (2.0L DOHC - often in performance variants like GSR and RS).

Performance

Horsepower Range:

Approx. 100 hp (1.6L SOHC) to 150 hp (1.8L DOHC) and 200+ hp (2.0L turbo 4G63).

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI).

Engine Codes

4G93 Variants:

4G93 (1.8L SOHC MPI), 4G93T (1.8L Turbocharged - less common in global markets for this generation, but present in some regions).

4G63 Variants:

4G63 (2.0L DOHC MPI), 4G63T (2.0L DOHC Turbocharged - iconic in the Lancer Evolution models).

🔧 Transmission

Standard

Type:

5-speed manual transmission.

Optional

Type:

4-speed automatic transmission.

Features

Drivetrain:

Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on performance models (e.g., Lancer Evolution).

📐 Dimensions

Exterior

Length Overall:

Approximately 4,345 mm (varies slightly by body style).

Width Overall:

Approximately 1,690 mm.

Height Overall:

Approximately 1,405 mm (varies by trim and suspension).

Weights

Curb Weight:

Approx. 1,050 kg - 1,300 kg (depending on engine and drivetrain).

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not extensively rated in global markets for this specific period; generally considered safe for its class and era.

Active Features

Braking System:

Front ventilated disc brakes, rear drum brakes standard; optional rear disc brakes and Anti-lock Braking System (ABS).

Passive Features

Airbags:

Driver and front passenger airbags standard on many later models and higher trims.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player; optional CD player. Aftermarket upgrades are common.

Driver Assistance

Available on higher trims and optional for most models.

Connectivity

Features:

Basic connectivity, primarily for audio. No integrated Bluetooth or navigation systems from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.

Timing Belt Replacement:

Every 60,000-100,000 miles (100,000-160,000 km) or 5-7 years, crucial for interference engines.

Fluid Specifications

Engine Oil:

API SG/SH/SJ, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity based on climate).

Coolant:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant (typically a 50/50 mix with distilled water).

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Mitsubishi DiaQueen ATF-SP II M or equivalent Dexron III/Mercon spec ATF.

Known Issues

Common Problems:

Oil leaks from valve cover gasket and oil pan, worn engine mounts, occasional ABS sensor failures, catalytic converter issues, manual transmission synchro wear (especially on higher mileage vehicles).

Filter Part Numbers

Oil Filter Example:

Mitsubishi MD069782 or equivalent from manufacturers like Fram (PH5525), Wix (51334), or Bosch (3323).

📚 Vehicle History

Brand Heritage

Parent Company:

Mitsubishi Motors Corporation, Japan.

Model Evolution

Predecessor:

Mitsubishi Lancer (Fifth Generation).

Production

Production Period:

1995-2007 (This generation phased out for Lancer Evolution and standard Lancer models with introduction of the Cedia).

Manufacturing Locations:

Japan, and various overseas assembly plants.

🏆 Awards & Recognition

Recognitions

General Reputation:

Known for its affordability and reliability, particularly in non-performance trims. The Lancer Evolution variants are iconic in motorsport and performance tuning circles.