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Mitsubishi Colt Lancer 1996-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer / Lancer Product Type: Service and Repair Manual Codes Chassis Codes: CE Series (Colt Lancer), CG Series (Lancer) 👋 Introduction Market...
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类型: Car
厂商:
斯库: 360225
Mitsubishi Colt Lancer 1996-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer / Lancer
Product Type:
Service and Repair Manual
Codes
Chassis Codes:
CE Series (Colt Lancer), CG Series (Lancer)
👋 Introduction
Market Position
Vehicle Segment:
Compact car, known for affordability and reliability
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda 323
Key Features
Vehicle Strengths:
Fuel efficiency, practical interior, good handling for its class, durable powertrain
Manual Value Proposition
Ideal User:
DIY mechanics, independent repair shops, and owners seeking in-depth knowledge for maintenance and repair
📋 Manual Details
Coverage Areas
Covered Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Primary Markets:
Global (with regional variations noted)
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Comprehensive Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing systems, oil pump, lubrication
Engine Fuel System:
Fuel injection (MPI/GDI), fuel pump, fuel filter, fuel lines, throttle body, injectors, EVAP system
Engine Cooling System:
Radiator, water pump, thermostat, hoses, cooling fan, coolant specifications
Engine Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing
Engine Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, emissions controls
Transmission Manual:
Clutch, gearbox, shift mechanism, gear ratios, fluid types, rebuild procedures
Transmission Automatic:
Torque converter, planetary gears, valve body, hydraulic controls, electronic controls, fluid types, rebuild procedures
Drivetrain:
Front-wheel drive (FWD) systems, CV joints, driveshafts, differential (if applicable)
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, springs, shock absorbers
Suspension Rear:
Multi-link or Torsion Beam, trailing arms, bushings, springs, shock absorbers
Steering:
Power steering pump, steering rack, steering column, tie rods, alignment specifications
Brakes Front:
Disc brakes, calipers, pads, rotors, brake lines, ABS components
Brakes Rear:
Disc or Drum brakes, calipers/wheel cylinders, pads/shoes, rotors/drums, brake lines, parking brake
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, seals, trim
Body Interior:
Dashboard, seats, upholstery, door panels, headliner, HVAC controls, interior trim
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant types, component replacement
Safety Systems:
Airbag system, seat belts, SRS module, sensors
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, tire rotation
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical fault diagnosis
Component Removal Installation:
Step-by-step instructions for removing and installing major and minor components
Repair And Rebuild:
Detailed procedures for engine, transmission, and differential rebuilds, brake caliper overhauls
Electrical Diagnostics:
Wiring diagrams, connector pinouts, troubleshooting voltage/resistance issues
Suspension Alignment:
Alignment specifications (caster, camber, toe) and adjustment procedures
Body Repair:
Dent repair, panel replacement, welding procedures (potentially), glass replacement
Diagnostic Trouble Codes:
Identification of OBD-II DTCs and detailed diagnostic procedures for each.
Technical Depth
Diagnostic Capability:
Advanced diagnostics including specific test procedures and specifications for sensors and actuators
Rebuild Complexity:
Complete rebuild procedures for major powertrain components and subsystems
Technical Specifications:
Detailed torque values, clearances, tolerances, and operational parameters
Diagrams Illustrations:
Extensive use of exploded views, schematics, and detailed illustrations
📊 Manual Specifications
File Format
File Format Detail:
Searchable PDF, allowing for quick information retrieval via keywords
Print Quality
Print Quality:
High-resolution digital scans ensuring clarity of text and images
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Completeness
Manual Completeness:
Designed to be a complete guide, covering all aspects of vehicle maintenance, repair, and diagnostics.
⚙️ Engine Specifications
Primary Engine
Engine Families:
4G9 series (e.g., 4G92, 4G93), 6A1 series (e.g., 6A10 V6)
Engine Displacement
Common Displacements:
1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc), 1.8L (1800cc), 2.0L (2000cc), 1.6L V6
Engine Configuration
Configurations:
Inline 4-cylinder (most common), V6 (in higher trims/specific markets)
Performance
Horsepower Range:
Approx. 70 HP to 140 HP (depending on engine and tune)
Torque Range:
Approx. 100 Nm to 180 Nm (depending on engine and tune)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) on later/sportier models
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU), diagnostics via OBD-II compliant port (from mid-90s)
Emission Controls:
Catalytic converter, oxygen sensors, secondary air injection (market dependent), EVAP system.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Transmission Control:
Manual linkage or electronic control for automatic variants
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-80 or 75W-90 (refer to specific vehicle manual for exact type)
Automatic Transmission Fluid:
DIA Queen ATF SP-III or equivalent (crucial to use correct fluid to prevent damage)
📐 Dimensions
Exterior
Body Styles:
Sedan, Hatchback (3-door and 5-door), Station Wagon (less common for CG series), Coupe (specific markets)
Wheelbase:
Approximately 2500-2550 mm (varies slightly by body style)
Weights
Curb Weight:
Approx. 1050-1300 kg (depending on body style and equipment)
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency (e.g., Euro NCAP, NHTSA). Typically mid-range for its era. Frontal impact protection is key.
Passive Features
Passive Safety:
Front airbags (driver and passenger), three-point seatbelts with pre-tensioners (in some models), reinforced chassis structure
Active Features
Active Safety:
Anti-lock Braking System (ABS) - optional or standard on higher trims, front ventilated disc brakes, rear drum or disc brakes
Safety Systems
Airbag System Details:
Component locations, sensor testing, SRS module diagnostics and replacement procedures.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic factory-installed radio/cassette or CD player. Limited technological features by modern standards.
Driver Assistance
Driver Assistance Features:
Primarily ABS on higher trims. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
None from factory. Aftermarket head unit installation is common for Bluetooth/USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or 6-12 months, using recommended viscosity oil (e.g., 5W-30, 10W-30 depending on climate and engine).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Typically 30,000-60,000 miles for standard plugs, or up to 100,000 miles for iridium-tipped plugs.
Timing Belt Replacement:
Crucial service for interference engines: typically every 60,000-90,000 miles or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Coolant Type:
Ethylene Glycol based, Asian Pink or Green (check owner's manual for specific type, typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap or manual for exact specification).
Power Steering Fluid:
Dexron III ATF or a dedicated power steering fluid (check manual).
Known Issues
Common Problem 1:
Timing belt failure (on interference engines if not replaced on schedule).
Common Problem 2:
Rear axle bushings wear, leading to alignment issues or rattling sounds.
Common Problem 3:
Minor oil leaks from valve cover gasket or oil pan gasket.
Common Problem 4:
desgaste de las juntas del eje de transmisión (CV joints) en modelos con alto kilometraje.
Common Problem 5:
HVAC blower motor resistor failure, leading to loss of fan speed control.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi Motors has a long history in automotive manufacturing, known for robust engineering and rally heritage.
Model Evolution
Colt Lancer Cg Ce Generation:
This generation represented a significant styling and engineering update, moving towards a more aerodynamic and modern design compared to its predecessors. The 'Colt' prefix was more prevalent in some markets (e.g., Australia, Europe) for the smaller engines, while 'Lancer' was the dominant nameplate globally.
Production
Manufacturing Locations:
Primarily Japan, with assembly plants in various global locations depending on market.
🏆 Awards & Recognition
Recognitions
Notable Awards:
While specific awards for this generation might be limited, the Lancer line generally received recognition for value and reliability in its class from various automotive publications over the years.
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