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Mitsubishi Colt Lancer 1996-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Generation Generation Designation: Sixth Generation Generation Code: CJ/CK/CM Codes Chassis Codes Covered: CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A,...
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类型: Car
厂商:
斯库: 65943
Mitsubishi Colt Lancer 1996-2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Generation
Generation Designation:
Sixth Generation
Generation Code:
CJ/CK/CM
Codes
Chassis Codes Covered:
CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A, CK6A, CK8A, CK9A
👋 Introduction
Market Position
Vehicle Segment:
Subcompact/Compact car
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Volkswagen Golf, Mazda 323/Familia
Key Features
Vehicle Strengths:
Reliability, fuel efficiency, practicality, affordable ownership costs, agile handling (especially performance variants)
Manual Value Proposition:
Essential resource for DIY mechanics and professional technicians to maintain, diagnose, and repair the Mitsubishi Colt Lancer from 1996-2003.
📋 Manual Details
Coverage Areas
Primary Coverage Regions:
Global, with emphasis on markets where Colt Lancer was sold (Europe, Asia, Australia)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Classification:
Workshop Service Repair Manual
Manual Scope:
Complete Repair and Service Manual, often including diagnostic procedures, wiring diagrams, and technical specifications.
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control
Transmission Systems:
Manual transmission (F5M33, W5M33), Automatic transmission (F4A41, F4A42), Clutches, differentials
Chassis Systems:
Suspension (front & rear), steering system, braking system (front disc, rear drum/disc), wheels, tires
Electrical Systems:
Engine control modules (ECU), body control modules (BCM), lighting, power accessories, charging system, starting system, audio systems, anti-theft systems
Body And Interior:
Body panels, doors, glass, seats, dashboard, interior trim, HVAC system
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt replacements, brake pad replacement
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, wiring diagrams, OBD-II diagnostic codes and procedures
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair
Special Procedures:
Wheel alignment specifications, torque specifications for critical fasteners, refrigerant handling (R134a for AC), airbag system servicing precautions
Body Repair Procedures:
Panel alignment, rust repair, glass replacement, bumper repair/replacement.
Technical Depth
Depth Of Information:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics)
Diagnostic Tools Required:
Standard hand tools, specialized automotive tools (e.g., torque wrenches, diagnostic scan tools, brake tools), multimeter
📊 Manual Specifications
File Format
PDF Features:
Searchable text, hyperlinked table of contents, bookmark functionality
Digital Format Type:
Portable Document Format (PDF)
Print Quality
Image Resolution:
High resolution (suitable for printing clear diagrams and text)
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Simulation:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
4G13, 4G15, 4G92, 4G93, 4G94
Engine Specs 4G15
Engine Displacement 4G15:
1.5 Liters (1468 cc)
Engine Configuration 4G15:
Inline-4, SOHC
Bore X Stroke 4G15:
75.5 mm x 82.0 mm
Compression Ratio 4G15:
9.5:1 (typical)
Horsepower 4G15:
90-98 PS (66-72 kW) @ 6000 rpm (approx.)
Torque 4G15:
120-130 Nm (89-96 lb-ft) @ 3500-4000 rpm (approx.)
Engine Specs 4G93
Engine Displacement 4G93:
1.8 Liters (1830 cc)
Engine Configuration 4G93:
Inline-4, DOHC, MIVEC (on some performance variants)
Horsepower 4G93 Na:
125-140 PS (92-103 kW) @ 6000 rpm (approx. naturally aspirated)
Torque 4G93 Na:
160-170 Nm (118-125 lb-ft) @ 4000-4500 rpm (approx. naturally aspirated)
Performance
Performance Variants:
Models like the Lancer GTi/GSR featured turbocharged 4G93T engines, significantly increasing power output.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 91/95)
Engine Specs 4G13
Engine Displacement 4G13:
1.3 Liters (1298 cc)
Engine Configuration 4G13:
Inline-4, SOHC
Horsepower 4G13:
75 PS (55 kW) @ 6000 rpm (approx.)
Engine Specs 4G94
Engine Displacement 4G94:
2.0 Liters (1997 cc)
Engine Configuration 4G94:
Inline-4, DOHC, MIVEC
Horsepower 4G94:
135 PS (99 kW) @ 6000 rpm (approx.)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., F5M33)
Optional
Optional Transmission:
4-speed Automatic Transmission (e.g., F4A41, F4A42)
Features
AWD Availability:
All-Wheel Drive (AWD) was available on certain performance models (e.g., Lancer Evolution variants, though not explicitly Colt Lancer in all markets, shared platform).
Clutch Type:
Dry, single-plate, diaphragm spring (for manual transmissions)
📐 Dimensions
Exterior
Length:
Approx. 4320-4370 mm (depending on body style)
Width:
Approx. 1690-1710 mm
Height:
Approx. 1400-1450 mm
Wheelbase:
Approx. 2500 mm
Weights
Curb Weight:
Approx. 1050-1250 kg (depending on engine and trim)
Gross Vehicle Weight:
Varies by model, typically around 1500-1700 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and specific model year. Generally rated as average for its era. Refer to specific regional testing data (e.g., Euro NCAP for European models).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) available on higher trims, EBD (Electronic Brakeforce Distribution) on some models.
Passive Features
Passive Safety Features:
Driver and front passenger airbags, seatbelt pre-tensioners, side impact door beams, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players, with options for upgraded sound systems and aftermarket head units.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Factory Connectivity:
Limited by era; typically no Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles (12,000 to 15,000 km) or 6-12 months, whichever comes first (refer to specific owner's manual for exact interval).
Engine Coolant Interval:
Initial change at 60,000 miles (100,000 km), then every 30,000-40,000 miles (50,000-60,000 km) or 2-3 years.
Transmission Fluid Interval Auto:
Every 30,000-45,000 miles (50,000-75,000 km) or 2-3 years.
Spark Plug Replacement:
Approximately 60,000 miles (100,000 km) for iridium/platinum plugs, or 30,000 miles (50,000 km) for standard plugs.
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 5W-30 or 10W-30 (depending on ambient temperature). Consult manual for specific recommendations.
Engine Coolant Specification:
Mitsubishi Genuine Long Life Coolant or equivalent (ethylene glycol-based, typically a 50/50 mix with distilled water).
Transmission Fluid Spec Auto:
DIAQueen ATF SP-III or equivalent.
Transmission Fluid Spec Manual:
GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Consult manual for specific type.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear, CV joint boots, suspension bushings, exhaust system components, catalytic converter issues (age-related).
Electrical Gremlins:
Corrosion in wiring harnesses, failure of power window motors, intermittent central locking issues.
Engine Specific Concerns:
Oil leaks from valve cover gaskets or oil pan gaskets, potential timing belt failure if not replaced per schedule (for 4G9 series engines).
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a long history of producing reliable and capable vehicles across various segments.
Model Evolution
Lancer Evolution:
The Colt Lancer shares its platform with the iconic Mitsubishi Lancer Evolution, though the Colt Lancer models are typically less performance-oriented and more focused on practicality and economy.
Production
Production Period:
1996-2003 (for the CJ/CK/CM generation covered by this manual)
Manufacturing Locations:
Primarily Japan, with production also occurring in other Mitsubishi assembly plants globally.
🏆 Awards & Recognition
Recognitions
Awards Achieved:
While the Colt Lancer itself might not have specific prominent awards, the Lancer lineage is well-regarded for reliability and value in numerous consumer surveys and automotive publications of its era.
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