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Mercedes Benz SLK Class R170 1996-2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Class Chassis Code: R170 Product Name: Mercedes Benz SLK Class R170 1996-2004 Service Repair Workshop Manual Download PDF Generation Generation: First Generation...
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Mercedes Benz SLK Class R170 1996-2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK Class
Chassis Code:
R170
Product Name:
Mercedes Benz SLK Class R170 1996-2004 Service Repair Workshop Manual Download PDF
Generation
Generation:
First Generation (R170)
👋 Introduction
Market Position
Segment:
Compact Luxury Sports Roadster
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors Era:
BMW Z3, Porsche Boxster (986), Audi TT (Mk1)
Key Features
Unique Selling Proposition:
VARIO-ROOF (retractable hardtop), Mercedes-Benz engineering and refinement
Manual Benefit:
Empowers owners and technicians with comprehensive knowledge for maintenance and repair
📋 Manual Details
Coverage Areas
Covered Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
Hundreds (Exact count not specified, but described as 'hundreds of pages')
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Implied by 'professional mechanics' and 'detailed photos & diagrams')
Format
Format:
Downloadable PDF
Accessibility:
Downloadable to computer, tablet, or smartphone
Licensing
Usage Rights:
Unlimited use on multiple computers, no expiry date, no renewal fees
Printing
Print Capability:
Printable (single page or entire manual)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing, lubrication system, cooling system, fuel system, exhaust system
Engine Management:
Engine control module (ECM), ignition system, fuel injection, emissions control
Transmission Manual:
Clutch, gearbox overhaul, shift linkage, specifications
Transmission Automatic:
Automatic transmission overhaul, electronic control, fluid and filter changes, torque converter, specifications
Drivetrain:
Driveshafts, constant velocity (CV) joints, rear axle, differential
Suspension:
Front suspension, rear suspension, shock absorbers, springs, control arms, bushings, wheel alignment
Steering:
Steering gear, power steering system, steering column, wheel alignment
Brakes:
Front and rear brakes, disc brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake
Electrical System:
Battery, charging system (alternator), starting system, lighting, wiring diagrams, fuses, relays, diagnostics
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, frame, convertible top mechanism (VARIO-ROOF), interior trim
HVAC:
Heating, ventilation, air conditioning (HVAC) system, refrigerant, components, diagnostics
Infotainment And Electronics:
Radio, navigation system, power accessories, instrument cluster, diagnostic connectors
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures, fault finding for all systems, symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component removal, overhaul, repair, and reinstallation
Component Replacement:
Detailed guides for replacing wear items and major components across all systems
Diagnostics:
On-board diagnostics (OBD-II) system, scan tool usage, specific fault code diagnosis
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, performance data
Technical Depth
Depth:
Comprehensive (covers all repairs, servicing, and troubleshooting procedures)
Illustrations:
Detailed photos & diagrams, highly detailed exploded diagrams
Instruction Style:
Step-by-step instructions
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF (standard for professional manuals)
Print Quality
Print Resolution:
High-resolution (implied by 'detailed photos & diagrams')
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
M111 (2.0L Inline-4 Supercharged), M112 (2.4L V6, 3.2L V6 Supercharged)
Performance 200
Displacement 200:
1998 cc (2.0 L)
Horsepower 200:
189 hp @ 5300 rpm (SLK 200 Kompressor)
Torque 200:
270 Nm (199 lb-ft) @ 2500 rpm (SLK 200 Kompressor)
Performance 230
Displacement 230:
2295 cc (2.3 L)
Horsepower 230:
194 hp @ 5300 rpm (SLK 230 Kompressor '96-'97), 201 hp @ 5300 rpm (SLK 230 Kompressor '98-'00)
Torque 230:
280 Nm (207 lb-ft) @ 2500 rpm (SLK 230 Kompressor '96-'97), 285 Nm (210 lb-ft) @ 2500 rpm (SLK 230 Kompressor '98-'00)
Performance 320
Displacement 320:
3199 cc (3.2 L)
Horsepower 320:
218 hp @ 5700 rpm (SLK 320)
Torque 320:
310 Nm (229 lb-ft) @ 3000-4250 rpm (SLK 320)
Performance 32 Amg
Displacement 32 Amg:
3199 cc (3.2 L)
Horsepower 32 Amg:
354 hp @ 6100 rpm (SLK 32 AMG)
Torque 32 Amg:
450 Nm (332 lb-ft) @ 3750 rpm (SLK 32 AMG)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Supercharged (Kompressor models)
Fuel Type:
Premium Unleaded Gasoline
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed manual (common on 200 and 230 models), 5-speed automatic (optional or standard on some variants)
Optional Transmission
Optional Transmission Type:
5-speed automatic (722.6 'G-TRONIC' for V6 and AMG models)
Features
Sport Mode:
Available on automatic transmissions
📐 Dimensions
Exterior
Length:
Approx. 3995 mm (157.3 in)
Width:
Approx. 1715 mm (67.5 in)
Height:
Approx. 1300 mm (51.2 in)
Wheelbase:
Approx. 2070 mm (81.5 in)
Weights
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs), varies by model
🛡️ Safety Features
Ratings
Crash Test Data:
NHTSA and IIHS ratings for the era are generally good, but specific R170 data may be limited. Known for robust construction.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Optional Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Driver and passenger front airbags, optional side airbags
Rollover Protection:
Integrated roll bars behind seats
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with CD player, optional premium sound systems (e.g., Bose).
Navigation:
Optional factory navigation system (COMAND 2.0 or similar).
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assistance:
Not widely available or standard on early models.
Connectivity
Bluetooth:
Not typically factory-equipped; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 1 year, whichever comes first (depending on driving conditions and oil type used, consult manual for specifics)
Major Service Intervals:
Refer to manual for scheduled maintenance at 30,000, 60,000, 90,000 miles etc., often including spark plugs, filters, and fluid changes.
Fluid Specifications
Engine Oil:
API SL or higher, ACEA A3/B4 compliant synthetic oil, viscosity grade 0W-40 or 5W-40 (check manual for precise MB 229.x approval)
Coolant:
MB 325.0 / 326.0 (Antifreeze/Coolant, blue or green, typically a 50/50 mix with distilled water)
Brake Fluid:
DOT 4 (per SAE J1703/J1704 standards, MB 331.0 approval)
Transmission Fluid Auto:
MB 236.10 / 236.12 (e.g., ATF 4-speed or 5-speed spec depending on transmission)
Known Issues
Vario Roof Hydraulics:
Leaking hydraulic lines, pump issues, actuator failures affecting the retractable hardtop operation.
Mass Airflow Sensor:
Can become dirty or fail, leading to poor engine performance and check engine lights (common on Kompressor engines).
Coil Packs And Spark Plugs:
Misfires can occur due to failing ignition coil packs or worn spark plugs.
Suspension Bushings:
Wear on control arm bushings and ball joints can lead to noise and poor handling.
O2 Sensors:
Can fail over time, affecting fuel mixture and emissions.
📚 Vehicle History
Brand Heritage
Brand History:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety in automobiles.
Model Evolution
Introduction:
The R170 SLK was introduced in 1996 as a compact roadster, featuring a revolutionary retractable hardtop (VARIO-ROOF).
Facelift:
A significant facelift occurred in 2000, introducing updated styling, improved engines, and enhanced features.
Production
Production Period:
1996 - 2004
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Award Type:
Popularity and critical acclaim as a stylish and enjoyable roadster.
Award Example:
Named to Car and Driver's '10Best' list in 1997.
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