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Mercedes SLK 230 1996-2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK 230 Generation: R170 Model Years Covered: 1996-2004 Chassis Code: R170 👋 Introduction Market Position Vehicle Segment: Compact luxury roadster Competitive Analysis Primary...
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Mercedes SLK 230 1996-2004 Workshop Repair Service ManualMercedes SLK 230 1996-2004 Workshop Repair Service ManualMercedes SLK 230 1996-2004 Workshop Repair Service ManualMercedes SLK 230 1996-2004 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK 230
Generation:
R170
Model Years Covered:
1996-2004
Chassis Code:
R170
👋 Introduction
Market Position
Vehicle Segment:
Compact luxury roadster
Competitive Analysis
Primary Competitors:
BMW Z3, Porsche Boxster (early models), Audi TT (later models).
Key Features
Vario Roof:
Electrically operated retractable hardtop, a signature feature of the SLK.
Styling:
Distinctive 'Formula One' inspired styling with a prominent front grille and sculpted bodywork.
Manual Purpose
Target Audience:
Mechanical technicians and owners seeking in-depth knowledge for maintenance and repair.
Manual Value Proposition
Cost Savings:
Enables DIY repairs, saving on dealership labor and overhead costs.
Quality Service:
Aids in building a reputation for quality service by providing accurate, reliable information.
Informed Ownership:
Empowers owners to understand their vehicle better and perform repairs knowledgeably.
📋 Manual Details
Coverage Areas
Service Coverage:
Comprehensive repair and overhaul for all aspects of the Mercedes SLK 230 (R170).
Page Count
Page Count:
Not Specified (PDF)
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method
Delivery Method:
Electronic (Email)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, fuel system, ignition system, lubrication system, cooling system, exhaust system.
Transmission:
Removal, installation, overhaul, and repair procedures.
Drivetrain:
Includes differential, axles, and driveshafts.
Suspension:
Front and rear suspension components, shock absorbers, springs, and alignment.
Steering:
Steering gear, power steering system, and steering column.
Brakes:
Hydraulic system, anti-lock braking system (ABS), brake pads, discs, calipers, and lines.
Electrical System:
Complete wiring diagrams, component testing, battery, alternator, starter, lighting, and various electrical modules.
Bodywork:
Exterior panels, interior trim, doors, windows, convertible top mechanism (Vario-Roof), and corrosion protection.
Climate Control:
HVAC system, air conditioning, heating, and ventilation.
Safety Systems:
Airbag system, seatbelts, and other passive safety features.
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks, and lubrication.
Diagnostics:
Troubleshooting procedures for common and complex issues across all systems.
Repair:
Detailed step-by-step repair instructions for all components and systems.
Overhaul:
In-depth procedures for complete disassembly and reassembly of major components like engines and transmissions.
Installation:
Instructions for installing new or reconditioned parts.
Tune Ups:
Procedures for optimizing engine performance.
Technical Depth
Depth Of Coverage:
Highly detailed, suitable for professional technicians and advanced DIY enthusiasts. Emphasizes specific product aspects and proprietary components.
Special Tools:
Identifies and illustrates required or recommended Mercedes-Benz special tool numbers for specific adjustments and repairs.
Emphasis
Warnings Cautions Notes:
Utilizes WARNING, CAUTION, and NOTE designations to highlight critical safety and procedural information.
Coverage Scope
Proprietary Components:
Includes instructions for proprietary components, referencing manufacturer guidelines where necessary for proper understanding and function assessment.
Assembly Disassembly:
Detailed procedures for both simple and complex assemblies and disassemblies across all vehicle systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes, the PDF is designed to be printable.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Content Integrity
Accuracy Claim:
The manual aims to provide the most reliable information, mirroring authorized dealer service department content.
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
M111 E23 ML (supercharged)
Performance
Displacement:
2.3 Liters (2295 cc)
Horsepower:
Approximately 193 hp (142 kW) @ 5300 rpm (for Kompressor/supercharged models)
Torque:
Approximately 200 lb-ft (270 Nm) @ 2500-4200 rpm (for Kompressor/supercharged models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with a supercharger (Kompressor).
Induction
Induction Type:
Roots-type supercharger (Kompressor)
Construction
Cylinder Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Maintenance Items
Spark Plugs:
Refer to manual for specific OE part numbers (e.g., Bosch FGR7KQE0U).
Engine Oil Type:
Synthetic SAE 0W-40 or 5W-40 (API SJ or higher, MB-Approval 229.3).
Engine Oil Capacity:
Approximately 5.8 US quarts (5.5 liters).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
5-speed Automatic Transmission (with Touchshift)
Features
Automatic Transmission Features:
Touchshift manual shifting mode.
Maintenance Items
Manual Transmission Fluid:
Refer to manual for specific MB specifications (e.g., MB 235.10).
Automatic Transmission Fluid:
MB 236.10 (e.g., Mobil ATF 220, Pentosin ATF 1).
📐 Dimensions
Exterior
Length:
Approx. 157.3 inches (3995 mm)
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 50.4 inches (1280 mm)
Wheelbase
Wheelbase:
Approx. 82.5 inches (2096 mm)
Weights
Curb Weight:
Approx. 2900-3100 lbs (1315-1406 kg), depending on transmission and equipment.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Refer to NHTSA/IIHS for specific model year ratings. Generally well-regarded for its class.
Active Features
Anti Lock Brakes:
Standard ABS (Anti-lock Braking System).
Traction Control:
ASR (Acceleration Slip Regulation) often standard or optional.
Passive Features
Airbags:
Driver and passenger airbags, side airbags (optional/later models).
Rollover Protection:
Integrated rollover protection bars behind the seats.
💡 Technology Features
Infotainment
Audio System:
Original systems typically included AM/FM radio, cassette player, and optional CD changer.
Navigation:
Optional COMAND (Cockpit Management and Navigation) system was available on later models.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Tele Aid:
Mercedes-Benz Tele Aid emergency assistance system was an available option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately every 10,000 miles (16,000 km) or 1 year, whichever comes first (refer to manual for precise intervals and conditions).
Major Service Interval:
Refer to manual for specific service A, B, C etc. intervals, typically around 30,000 miles or 2 years for more comprehensive checks.
Fluid Specifications
Coolant Type:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., G05 or similar based on silicate content).
Brake Fluid Type:
DOT 4 (ISO 4925 Class 4).
Power Steering Fluid:
MB 236.3 power steering fluid or equivalent.
Known Issues
Vario Roof Actuators:
Common issue with hydraulic leaks or failures in the Vario-Roof system's actuators and pumps.
Mass Air Flow Sensor:
Can become faulty, leading to poor engine performance and check engine lights.
Crankshaft Position Sensor:
Failure can cause no-start conditions or intermittent stalling.
Ignition Coils:
Can fail over time, leading to misfires.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering, and automotive innovation, including pioneering the roadster segment.
Model Evolution
R170 Introduction:
The R170 SLK was first introduced in 1996, targeting a younger demographic and expanding the Mercedes-Benz convertible lineup.
Facelifts:
Received a significant facelift for the 2001 model year, featuring revised bumpers, headlights, taillights, and interior upgrades.
Production
Production Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
While not specifically awarded the 'Ten Best' in all years, it was often recognized in its segment for its blend of performance and luxury.
Ratings
General Reception:
Generally well-received for its unique styling, retractable hardtop, and Mercedes-Benz build quality.
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