Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Estimated Page Count:
Varies by specific edition, typically 500-1500 pages for comprehensive factory-level manuals.
Type:
Repair Service Manual / Workshop Manual
Engine Systems:
Engine mechanicals (all variants), fuel system, ignition system, cooling system, lubrication system, emissions control, engine management.
Transmission Systems:
Manual and Automatic transmission overhaul, clutch, gearbox internals, drive shafts, differentials.
Braking Systems:
Hydraulic brake system, ABS, brake discs, pads, calipers, master cylinder, brake fluid specifications.
Climate Control:
Heating, ventilation, and air conditioning (HVAC) system components and service.
Fuel Tank And Lines:
Fuel tank removal, fuel pump, fuel filter replacement, fuel lines.
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, anti-roll bars, steering rack, power steering system.
Electrical And Electronics:
Wiring diagrams, battery, charging system, starter, lighting, instrumentation, body control modules, ECU diagnostics.
Body And Chassis:
Body panels, doors, windows, locks, hinges, interior trim, chassis components, corrosion protection.
Maintenance And Tune Up:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, tune-up procedures.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common faults, symptom-based troubleshooting guides.
Repair And Rebuild:
Detailed instructions for component disassembly, repair, assembly, and reinstallation.
Specifications And Data:
Torque specifications, clearances, tolerances, diagnostic data, wiring schematics.
Component Testing:
Testing of sensors, actuators, and electrical components.
Depth Of Coverage:
Comprehensive. Designed for professional technicians but accessible to DIY mechanics with basic knowledge. Covers everything from routine maintenance to major overhauls and diagnostics.
Diagnostic Tools:
Information on diagnostic trouble codes (DTCs) and potential use of diagnostic scan tools (e.g., Lexia/Diagbox compatible procedures).
Exhaust Components:
Exhaust manifold, catalytic converter, muffler, pipes, hangers.
Wheel And Tire Service:
Tire pressure monitoring, wheel alignment, wheel bearing replacement.
Scope:
Comprehensive coverage, mimicking factory service manual content, including owner's manual information for maintenance schedules and basic operation.
Engine Options:
1.4i (TU3JP), 1.6i (TU5JP), 1.8i (XU7JP), 1.9D (XUD7TE), 1.9TD (XUD7TE), 2.0 HDI (DW10TD).
Horsepower Range:
Approximately 60 hp (1.9D) to 90 hp (2.0 HDI).
Torque Range:
Approximately 120 Nm (1.9D) to 192 Nm (2.0 HDI).
Fuel Delivery Petrol:
Multi-point fuel injection (MPI)
Fuel Delivery Diesel:
Indirect injection (IDI) for naturally aspirated diesel, Direct injection (HDI) for turbocharged diesel.
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, depending on engine and driving conditions.
Timing Belt Replacement:
For petrol engines (TU series), typically 80,000-120,000 km or 5-6 years. For HDI, a timing chain is used on some variants, while others use a belt with similar intervals.
Engine Oil Specification:
API SL/SM or ACEA A3/B4, viscosity typically 5W-40 or 10W-40, depending on climate and engine type. Consult manual for specific grades.
Coolant Specification:
OAT (Organic Acid Technology) type coolant, typically pink or orange, with ethylene glycol base. Citroën recommended type: Coolant AF+
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 (e.g., Total Transmission BV).
Transmission Fluid Automatic:
ATF Dexron III or equivalent (e.g., Total Fluide ATX).
Common Problems:
Rear axle torsion bar wear (leading to sagging rear end), electrical gremlins (especially in older models), clutch wear, radiator fan issues, exhaust manifold cracking (on some diesel variants).
