🏷️ Basic Information

Make:

Daewoo

Model:

Korando

Production Code:

DJ Series (1st Generation)

👋 Introduction

Vehicle Segment:

Compact SUV / Off-road Vehicle

Key Competitors:

Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero/Montero, Suzuki Vitara

Vehicle Attributes:

Body-on-frame construction, 4WD capability, rugged design, capable off-road performance.

Target Audience:

Professional technicians, DIY mechanics with basic mechanical and electrical knowledge.

📋 Manual Details

Applicable Years:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Estimated Page Count:

Likely over 1000 pages (typical for a comprehensive factory service manual)

Manual Type:

Repair Service Manual / Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions control, starting and charging

Transmission Systems:

Manual and Automatic Transmission (removal, installation, overhaul, diagnosis)

Drivetrain Systems:

Transfer case, front and rear axles, driveshafts, CV joints, differentials

Suspension And Steering:

Front and rear suspension components, steering gear, power steering system, wheel alignment

Brake Systems:

Front and rear brakes (disc/drum), hydraulic system, parking brake, ABS system (if equipped)

Electrical Systems:

Battery, charging system, starting system, lighting, instruments, warning indicators, body electrical, power distribution

HVAC Systems:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair

Body And Chassis:

Body construction, panels, doors, glass, interior trim, frame and chassis components

Diagnostics And Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, fault codes

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation

Diagnostic Procedures:

Troubleshooting common problems, electrical circuit diagnosis, sensor testing

Technical Specifications:

Torque specifications, clearances, tolerances, fluid capacities, electrical data

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems

Illustrations And Diagrams:

Exploded views, diagrams, and photographs to aid in understanding repair procedures

Depth Of Coverage:

Comprehensive, covering basic maintenance to complex engine and transmission overhauls, suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Full Printable

Binding Type:

Digital Download (No physical binding)

Paper Type:

N/A (Digital file)

Zoom Functionality:

YES (Zoom IN/OUT functionality)

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader & WinZip

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

Likely candidates include 2.3L (2279cc) petrol, 2.5L (2507cc) diesel, and potentially later model 2.0L turbo diesel (VM Motori-sourced or Isuzu-sourced depending on market).

Horsepower Range:

Approximately 100-130 hp for diesel variants, 120-150 hp for petrol variants, depending on exact engine and tuning.

Torque Range:

Diesel engines typically offer higher torque for off-road capability, in the range of 200-270 Nm.

Fuel Delivery:

EFI (Electronic Fuel Injection) for petrol engines, direct injection or rotary pump for diesel engines.

ECU Type:

Likely Bosch or Delphi engine control units, with specific models dependent on engine type.

🔧 Transmission

Transmission Options:

Typically a 5-speed manual transmission was standard.

Transmission Options:

A 4-speed automatic transmission was often available as an option.

Transfer Case:

Part-time 4WD system with high and low range gearing, selectable from the cabin.

📐 Dimensions

Wheelbase:

Approximately 2400 mm (94.5 inches)

Length:

Approximately 4020-4170 mm (158.3-164.2 inches)

Curb Weight:

Around 1700-1850 kg (3750-4080 lbs), depending on engine and configuration.

🛡️ Safety Features

Crash Test Results:

Limited publicly available crash test data for this specific model and period, typical for vehicles of its era.

Standard Safety Equipment:

Seat belts, potentially driver's airbag on later models or higher trims.

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player, optional CD player. Aftermarket head unit upgrades common.

ABS:

Anti-lock Braking System (ABS) was an optional feature, typically on higher trim levels or later models.

Auxiliary Ports:

Not typically equipped with factory auxiliary input or USB ports; aftermarket solutions required.

🔧 Maintenance

Oil Change Interval:

Typically 5,000 km (3,100 miles) or 6 months for mineral oil, 10,000 km (6,200 miles) or 12 months for synthetic oil, refer to manual for specific grade.

Air Filter Replacement:

Every 20,000-30,000 km (12,500-18,600 miles) or as needed based on driving conditions.

Fuel Filter Replacement:

Diesel: 30,000-40,000 km (18,600-25,000 miles). Petrol: Less frequent, typically checked during scheduled maintenance.

Engine Oil Specification:

Refer to manual for specific API service classification (e.g., API SG, SH, SJ for petrol; CF-4 or CG-4 for diesel) and viscosity grade (e.g., 10W-30, 15W-40).

Coolant Specification:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type (e.g., Asian green or universal pink).

Transmission Fluid Specification Auto:

Dexron III or equivalent automatic transmission fluid (ATF).

Transmission Fluid Specification Manual:

GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90 viscosity. Refer to manual.

Differential Fluid Specification:

Hypoid gear oil, typically SAE 80W-90 or 85W-90 (GL-5). Check for limited-slip differentials if equipped.

Common Wear Items:

CV joints, suspension bushings, ball joints, exhaust system components, clutch (manual transmission), glow plugs (diesel).

Potential Electrical Problems:

Corrosion on electrical connectors, aging wiring harnesses, issues with alternator or starter motor.

Diesel Engine Considerations:

Potential for injector issues, turbocharger problems (if equipped), and glow plug failure, especially in colder climates.

📚 Vehicle History

Daewoo Automotive:

Daewoo Motors was a South Korean automobile manufacturer founded in 1982, known for producing a range of vehicles including small cars, sedans, and SUVs. Daewoo faced financial difficulties and its assets were largely acquired by General Motors in 2002.

Korando Generation:

The 1996-2006 Korando represents the first generation (DJ series) of the nameplate, which was originally based on the technology and platform of the SsangYong Korando (itself a descendant of the classic Jeep CJ).

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Market Positioning:

Positioned as a value-oriented, capable off-road SUV, offering a rugged alternative to more car-like SUVs.