Model Generation Coverage:
Second Generation (Korando Family/Korando C precursors, though primarily focusing on the Korando model as sold globally)
Internal Project Code:
N/A (Daewoo internal codes not commonly published for aftermarket manuals)
Chassis Code:
Often referred to by engine/body style, but no single dominant code like 'TJ' for Jeep Wrangler. Specific codes for powertrain variants would be within the manual.
Vehicle Class:
Compact SUV / Sport Utility Vehicle
Target Demographic:
Individuals and families seeking a versatile, off-road capable, and relatively affordable SUV.
Key Competitors:
Jeep Cherokee (XJ), Mitsubishi Pajero Sport, Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Kia Sportage (first generation), Ford Explorer (early models).
Body Styles:
Typically offered in 3-door and 5-door configurations. Some markets may have had soft-top variants or different nameplates.
Drivetrain Options:
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations, often with selectable 4WD or full-time 4WD systems.
Construction:
Body-on-frame construction, emphasizing durability and off-road capability.
Geographical Coverage:
Global markets where the Daewoo Korando was officially sold or commonly imported, including North America, Europe, Asia, and Australia.
Trim Level Coverage:
Likely covers all major trim levels offered within the specified years, with variations noted where applicable.
Estimated Page Count:
Varies by publisher, but typically between 800-1500 pages for comprehensive service manuals of this era.
Type:
Service and Repair Manual
Purpose:
Designed for professional technicians and knowledgeable DIY enthusiasts for maintenance, troubleshooting, and repair.
Primary Language:
English
Powertrain:
Engine mechanical, engine control systems (ECU), fuel system, ignition system, cooling system, exhaust system, lubrication system, emissions control.
Drivetrain:
Manual transmission, automatic transmission, transfer case, driveshafts, differentials (front, rear), axles, CV joints, hubs.
Chassis:
Suspension system (front and rear), steering system, braking system (hydraulic, ABS), wheel alignment, chassis frame.
Electrical:
Wiring diagrams, battery, charging system (alternator), starting system, lighting system, ignition system, instrument cluster, body control module (BCM), power windows, locks, mirrors, audio system, climate control electronics.
Body And Interior:
Body panels, doors, windows, locks, latches, interior trim, seats, HVAC system (mechanical components), dashboard, bumpers, exterior trim, glass.
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake pad/shoe replacement, tire rotation.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, code interpretation (OBD-I/OBD-II depending on specific model year and region), electrical system diagnostics.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, installation, disassembly, and reassembly (e.g., engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement).
Technical Adjustments:
Wheel alignment specifications, headlight aiming, parking brake adjustment, idle speed adjustments (where applicable).
Depth Level:
Comprehensive, covering from basic fluid changes to complex engine and transmission overhauls. Includes diagnostic procedures and specifications.
Searchability:
Text-searchable PDF, allowing quick navigation to specific topics.
Image Quality:
High-resolution diagrams, schematics, and photographs for clarity.
Reproducibility:
Designed for clear printing, allowing users to print specific sections or the entire manual.
Physical Manual Binding:
Typically spiral-bound or perfect-bound for durability and ease of use on a workbench.
Physical Manual Paper:
Durable, often coated paper stock to resist grease and shop grime.
Engine Displacement Gas:
Commonly featured a 2.0L (1998cc) DOHC 4-cylinder gasoline engine. Some markets and later models may have offered larger displacements or different engine families.
Engine Code Gas:
C20SED (GM 'Family II' derived engine common in Daewoo vehicles of this era).
Engine Displacement Diesel:
A significant offering was a 2.3L (2238cc) or 2.6L (2597cc) Turbocharged Diesel engine, often a Daewoo-licensed or sourced variant of Mercedes-Benz OM601/OM602 derivatives or similar designs.
Engine Code Diesel:
Commonly identified with designations like CX23, CX26, or related Opel/GM diesel codes.
Horsepower Gas 2.0L:
Approximately 130-150 PS (96-110 kW) depending on exact tuning and emission standards.
Torque Gas 2.0L:
Approximately 180-200 Nm (133-148 lb-ft) at around 3500-4500 rpm.
Horsepower Diesel 2.3L:
Approximately 90-100 PS (66-74 kW) for naturally aspirated, and 100-120 PS (74-88 kW) for turbocharged variants.
Torque Diesel 2.3L:
Approximately 190-230 Nm (140-170 lb-ft) for naturally aspirated, and 230-270 Nm (170-200 lb-ft) for turbocharged variants.
Fuel Delivery Gas:
Multi-point Fuel Injection (MPI).
Fuel Type Gas:
Unleaded Gasoline (Octane rating typically 91 RON or higher).
Fuel Type Diesel:
Diesel Fuel.
Emission Controls:
Catalytic converter, EGR (Exhaust Gas Recirculation) system, O2 sensors, evaporative emissions control system.
Transmission Type Gas:
5-speed Manual Transmission.
Transmission Type Auto:
4-speed Automatic Transmission.
Transmission Type Diesel:
Often paired with 5-speed Manual Transmission, automatic options may vary by market.
4Wd System:
Part-time 4WD system with 2WD/4H/4L modes, operated via a manual transfer case lever. Some variations might have full-time 4WD.
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90.
Automatic Transmission Fluid:
Dexron III (or equivalent) ATF.
Manual Transmission Capacity:
Approx. 1.8-2.0 Liters.
Automatic Transmission Capacity:
Approx. 7.0-8.0 Liters (including torque converter).
Length:
Approx. 4035-4315 mm (for 3-door and 5-door respectively).
Width:
Approx. 1735-1745 mm.
Height:
Approx. 1620-1660 mm (without roof rack).
Wheelbase:
Approx. 2400-2410 mm.
Ground Clearance:
Typically around 190-200 mm (unladen).
Approach Angle:
Varies by specification, but generally favorable for off-roading.
Departure Angle:
Varies by specification, but generally favorable for off-roading.
Curb Weight:
Approx. 1500-1700 kg depending on engine and drivetrain.
Gross Vehicle Weight Rating Gvwr:
Typically around 2100-2300 kg.
Towing Capacity:
Varies by market and engine, but generally in the range of 1500-2000 kg (braked).
Payload Capacity:
Typically around 400-500 kg.
Crash Test Ratings:
Information for this era is limited by modern standards. Early models may not have comprehensive independent crash test data readily available.
ABS:
Anti-lock Braking System available on higher trims or as an option.
Traction Control:
Rarely equipped in this generation.
Airbags:
Driver and front passenger airbags were standard on many models by the late 1990s, but availability varied by market and trim.
Seatbelts:
3-point front seatbelts with pre-tensioners, 3-point rear seatbelts for outboard passengers.
Child Seat Anchors:
ISOFIX/LATCH anchors may be present depending on market regulations and model year.
Audio System:
Factory AM/FM radio with cassette player, optional CD player. Speaker configurations typically 4-6 speakers.
Navigation:
Not available in this generation.
Cruise Control:
Available on higher trim levels.
Aux Input:
Not standard, may require aftermarket modification.
HVAC System:
Manual air conditioning and heating system, with manual fan speed and temperature controls.
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement Gas:
Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (copper vs. platinum).
Coolant Replacement:
Initial change at around 30,000-50,000 miles (48,000-80,000 km), then every 24,000-30,000 miles (38,000-48,000 km) or 2-3 years.
Timing Belt Replacement Gas:
Critical component; typically 50,000-90,000 miles (80,000-144,000 km) or 5-7 years for the 2.0L engine. This is a high-priority item.
Timing Belt Replacement Diesel:
Diesel engines of this era often used timing chains or specific belt intervals. Refer to manual for exact diesel timing belt/chain service requirements.
Engine Oil Specification:
API SJ or higher. Viscosity typically 5W-30 or 10W-40, depending on climate and engine specifics. Refer to owner's manual for precise recommendation.
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with deionized water. Green or long-life pink/orange coolant depending on original fill. Check manual for exact type.
Brake Fluid Specification:
DOT 3 or DOT 4.
Power Steering Fluid:
Typically Dexron II/III or a specific power steering fluid. Check manual.
Common Engine Problems:
Timing belt failure (if not replaced on schedule), oil leaks from valve cover or oil pan, occasional head gasket issues in high-mileage diesel engines.
Common Transmission Problems:
Clutch wear (manual), occasional torque converter shudder or seal leaks (automatic), worn transfer case components.
Common Suspension Problems:
Worn ball joints, tie rod ends, and control arm bushings due to road conditions and off-road use. Leaking shock absorbers.
Common Electrical Problems:
Corrosion on electrical connectors, failing alternator or starter motor, faulty window regulators, instrument cluster intermittent failures.
Common Body Issues:
Rust on the chassis, particularly around wheel arches, rocker panels, and frame. Door seal degradation leading to water leaks.
Daewoo Motors Context:
Daewoo Motors was a South Korean manufacturer that emerged from the Saehan Motor Company, originally a GM affiliate. It was known for producing licensed vehicles from GM brands (Opel, Chevrolet) and its own designs before its acquisition by GM in 2002.
Korando Origins:
The Korando name has a long history dating back to the SsangYong Korando (originally Kongjin Motors), which was based on the Jeep CJ-7. Daewoo Motors acquired the rights and continued production and development under their brand, evolving it into the model covered by this manual. This generation marked a departure from the direct Jeep lineage, becoming a more unique Daewoo design.
Production Period:
1996-2006 (This specific generation of Daewoo Korando).
Manufacturing Locations:
Primarily South Korea (various Daewoo/SsangYong plants). CKD (Completely Knocked Down) kits may have been assembled in other countries.
Global Sales Trend:
Moderate sales volumes, often positioned as a value-oriented alternative to more established Japanese and American SUVs.
Industry Awards:
While not typically a segment leader in awards, it was recognized for its value proposition and off-road capability in certain markets.
Consumer Satisfaction:
Mixed, often dependent on market and specific dealer support. Generally considered a robust vehicle if maintained.
Emissions Standards:
Met prevailing emissions standards for its respective model years and markets (e.g., Euro 2/3, EPA Tier 1).