Mitsubishi Carisma 1996-2010 Full Service Repair Manual

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类型: Car

斯库: 57608

标签: 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Car Carisma Cars Mitsubishi

产品多属性

Description

The Carisma, produced from 1996 to 2010, represents a compact family car designed with European preferences in mind, aiming to balance practicality, comfort, and affordability. Built at the NedCar plant in the Netherlands, this First Generation (DA) model was based on the Space Star platform and shared components with the Lancer. Available with a range of petrol engines, including 1.4, 1.6, and 1.8-liter variants, as well as a 2.0-liter diesel option, the Carisma offered straightforward engineering and a choice between a 5-speed manual or a 4-speed automatic transmission. While it faced competition from established models like the Ford Focus and Volkswagen Golf, the Carisma provided a solid, if unremarkable, option in its segment, receiving a notable facelift in 2002 to update its styling and features. This comprehensive service repair manual provides in-depth technical information for the Carisma, covering all models produced between 1996 and 2010. The manual details essential maintenance procedures, including routine servicing, fluid changes, and component replacements, alongside extensive diagnostic and repair instructions for all major vehicle systems. Covered areas include engine mechanicals and electrical systems, manual and automatic transmissions, drivetrain, suspension, steering, brakes, electrical systems, climate control, body, interior, fuel, exhaust, and cooling systems. With its highly detailed approach, this manual is an invaluable resource for professional technicians and experienced DIY mechanics seeking to maintain, diagnose, and repair the Carisma, empowering them with the knowledge to perform complex tasks and ensure optimal vehicle performance.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Carisma

Production Years Covered:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Generation

Generation Name:

First Generation (DA)

👋 Introduction

Market Position

Vehicle Class:

Compact/Small Family Car

Competitive Analysis

Key Competitors:

Ford Focus, Volkswagen Golf, Opel/Vauxhall Astra, Renault Mégane, Peugeot 306, Nissan Almera.

Key Features

Design Philosophy:

Designed with European tastes in mind, offering a blend of practicality, comfort, and affordability.

Manual Benefit:

Empowers owners and technicians with the knowledge to perform comprehensive repairs and maintenance, reducing reliance on expensive dealership services.

📋 Manual Details

Coverage Areas

Market Coverage:

Primarily European market, but applicable to all Carisma models within the specified years.

Page Count

Estimated Page Count:

Extensive, likely several hundred pages (specific count not provided, but described as 'very detailed').

Manual Type

Type:

Full Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnosis, repair, overhaul, and rebuilding procedures for all engine variants.

Engine Electrical:

Ignition system, fuel injection system, emissions control, starting and charging systems.

Transmission Manual:

Service, repair, and overhaul of manual transmissions.

Transmission Automatic:

Service, repair, and overhaul of automatic transmissions (if applicable).

Drivetrain:

Front-wheel drive system, including CV joints, driveshafts, and differential.

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, and alignment.

Steering:

Power steering system, steering rack, tie rods, and steering column.

Brakes:

Front and rear brake systems, including disc brakes, drum brakes (if applicable), ABS, brake fluid, and hydraulic lines.

Electrical System:

Complete coverage of all electrical components, including lighting, accessories, and wiring diagrams.

Climate Control:

Air conditioning and heating systems, including refrigerant and component servicing.

Body And Interior:

Body panel repair, interior trim removal and installation, glass replacement, and seat adjustments.

Fuel System:

Fuel pump, fuel filter, fuel injectors, and fuel tank servicing.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, and pipes.

Cooling System:

Radiator, water pump, thermostat, coolant, and fan systems.

Diagnostic Troubleshooting:

Comprehensive troubleshooting guides and diagnostic procedures for common and uncommon issues.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, and spark plug replacement.

Component Replacement:

Detailed instructions for replacing major and minor components across all systems.

Rebuilding Overhauls:

In-depth procedures for engine and transmission rebuilding and overhauls.

Electrical Diagnostics:

Troubleshooting and repair of electrical faults, including detailed wiring diagrams.

Suspension Alignment:

Information and procedures for wheel alignment and suspension geometry.

Brake System Maintenance:

Brake pad and rotor replacement, caliper servicing, and brake fluid bleeding.

Technical Depth

Depth:

Extremely high, covering everything from basic maintenance to complete vehicle restoration and professional-level diagnostics.

Target Audience:

Professional technicians and experienced DIY mechanics.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text within the PDF.

Print Quality

Printability:

Full Printable - all pages can be printed.

Binding Type

Delivery Method:

Instant Download

Paper Type

Digital Medium:

Can be burned to CD-ROM or saved to hard drive.

Software Requirements

Reader Software:

Adobe PDF Reader

Extraction Software:

WinRAR (likely for downloaded archives)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine 1 4 16V

Engine Code Example:

4G92 (SOHC/DOHC)

Displacement:

1.4 Liters (1398 cc)

Cylinders:

Valvetrain:

SOHC 16-valve or DOHC 16-valve

Power Output Approximate:

Around 82-90 PS (60-66 kW)

Primary Engine 1 6 16V

Engine Code Example:

4G93 (SOHC/DOHC)

Displacement:

1.6 Liters (1597 cc)

Cylinders:

Valvetrain:

SOHC 16-valve or DOHC 16-valve

Power Output Approximate:

Around 90-115 PS (66-85 kW)

Primary Engine 1 8 16V

Engine Code Example:

4G93 (DOHC GDI)

Displacement:

1.8 Liters (1834 cc)

Cylinders:

Valvetrain:

DOHC 16-valve (GDI - Gasoline Direct Injection in some models)

Power Output Approximate:

Around 118-125 PS (87-92 kW)

Primary Engine Diesel

Engine Code Example:

Displacement:

2.0 Liters (1998 cc)

Cylinders:

Fuel System:

Indirect Injection (IDI) Diesel

Power Output Approximate:

Around 70-82 PS (51-60 kW)

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI) for petrol engines, Gasoline Direct Injection (GDI) for some 1.8L models, Indirect Injection (IDI) for diesel.

Performance

Acceleration 0 60Mph Approximate:

10-14 seconds, depending on engine and transmission.

Fuel Economy Combined Approximate:

30-45 MPG (UK) / 25-38 MPG (US), depending on engine and driving conditions.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

4-speed Automatic (INVECS-II)

Features

Automatic Features:

G-Shift logic for adaptive shifting.

📐 Dimensions

Exterior Length

Length:

Approximately 4425 mm (174.2 in)

Exterior Width

Width:

Approximately 1740 mm (68.5 in)

Exterior Height

Height:

Approximately 1425 mm (56.1 in)

Wheelbase

Wheelbase:

Approximately 2635 mm (103.7 in)

Weights

Curb Weight:

Approximately 1200 - 1350 kg (2645 - 2976 lbs), depending on engine and specification.

🛡️ Safety Features

Ratings

Euro Ncap Score:

3 stars (for models tested at the time, early testing protocols).

Active Features

Available as standard or optional depending on trim level and year.

Traction Control:

Optional on some higher-spec models.

Passive Features

Airbags:

Driver and front passenger airbags standard on later models, optional on earlier ones.

Seatbelts:

Pre-tensioning front seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player, often with basic speaker systems. Upgradeable.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Auxiliary Input:

Not typically equipped with standard auxiliary or USB inputs in early models; requires aftermarket solutions.

🔧 Maintenance

Service Intervals Engine Oil

Oil Change Interval:

Every 10,000-15,000 km (6,000-9,000 miles) or annually, whichever comes first (refer to manual for exact specification).

Service Intervals Air Filter

Air Filter Replacement:

Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on driving conditions.

Service Intervals Spark Plugs

Spark Plug Replacement:

Every 30,000-60,000 km (18,000-36,000 miles), depending on plug type (standard, platinum, iridium).

Service Intervals Timing Belt

Timing Belt Replacement:

Crucial for 1.8L GDI and most petrol engines. Typically every 90,000-100,000 km (56,000-62,000 miles) or 5-6 years.

Fluid Specifications

Engine Oil Viscosity:

API SJ or higher, SAE 10W-40 or 5W-30 recommended (check manual for specific engine and climate).

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

GL-4 gear oil, SAE 75W-90 recommended.

Transmission Fluid Automatic:

Mitsubishi DiaQueen SPII or equivalent ATF fluid.

Known Issues

Engine Mounts:

Premature wear and failure of engine mounts, leading to vibration.

Rear Wheel Bearings:

Premature wear on rear wheel bearings, causing noise.

Exhaust Rust:

Corrosion and rust on exhaust components, particularly in areas with harsh winters.

Suspension Components:

Wear and tear on suspension bushings and ball joints.

Window Regulators:

Failure of electric window regulators.

Evaporative Emission Control System:

Issues with EVAP system components (e.g., charcoal canister, purge valve) leading to check engine lights.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Model Evolution

Platform Sharing:

Based on the Mitsubishi Space Star platform, shared with the Lancer.

Facelifts:

Received a significant facelift in 2002, updating styling and features.

Production

Manufacturing Location:

NedCar plant in Born, Netherlands (joint venture with Volvo and formerly DSM).

Production End:

🏆 Awards & Recognition

Recognitions

General Reception:

Met with mixed reviews; praised for practicality and value by some, criticized for bland styling and average build quality by others.