🏷️ Basic Information

Make:

Mitsubishi

Model:

Carisma

Years Covered:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Generation Identifier:

DA1A/DA2A/DA3A

👋 Introduction

Positioning:

A comprehensive DIY and professional workshop resource for owners and technicians of the Mitsubishi Carisma from its introduction through its final model year.

Competitors:

This manual competes with other manufacturer-provided service manuals, Haynes, and Chilton repair guides, offering a digital, instantly accessible, and often more detailed alternative.

Unique Selling Points:

Instant PDF download, covers a wide range of model years, detailed system coverage, cost-effective alternative to professional mechanic labor.

📋 Manual Details

Primary Coverage:

All Service and Repair

Estimated Page Count:

Refer to actual PDF content for precise count (typically 500-1500+ pages for comprehensive manuals)

Type:

Service and Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Service:

Complete Engine Overhaul, Diagnosis, Tune-up, Repair of all major components (block, heads, pistons, valves, crankshaft, camshafts)

Transmission Service:

Manual and Automatic Transmission Overhaul, Repair, Diagnosis, Fluid Service, Clutch Replacement

Brake System:

Brake System Diagnosis, Repair, Disc Brake Service (pads, rotors), Drum Brake Service, ABS System Components and Service

Electrical System:

Complete Electrical System Diagnosis, Wiring Diagrams, Starter, Alternator, Battery Service, Lighting Systems, Power Accessories

Suspension And Steering:

Front and Rear Suspension Diagnosis and Repair, Struts, Shocks, Bushings, Ball Joints, Tie Rods, Power Steering System Service

Fuel And Emission Systems:

Fuel Injection System Diagnosis and Repair, Fuel Pump, Injectors, Fuel Filter, Emission Control Systems (EGR, EVAP), Catalytic Converter

Cooling System:

Radiator, Water Pump, Thermostat, Hoses, Cooling Fan Service, Antifreeze Specifications

Chassis And Body:

Frame and Body Repair, Door Mechanisms, Hinges, Glass Replacement, Interior Trim Components

Restraint System:

Airbag System Diagnosis and Component Replacement, Seatbelt Service

Engine Control System:

ECU Diagnosis, Sensor Testing (MAF, O2, TPS, Crankshaft Position), Ignition System Components

Wiring Diagrams:

Comprehensive electrical wiring diagrams are included, illustrating circuits for engine management, lighting, HVAC, power windows, and more. Essential for electrical diagnostics.

Axle And Driveshaft:

Front-wheel drive system, including CV joints, driveshafts, and differential service.

General Maintenance:

Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Level Checks and Top-offs, Belt Inspection and Replacement

Troubleshooting:

Systematic Diagnostic Procedures for Common and Rare Problems, Symptom-based troubleshooting charts

Periodic Lubrication:

Recommended Lubrication Points and Intervals, Grease Types

Tune Up Procedures:

Ignition Timing, Idle Speed Adjustment, Component Testing for Optimal Performance

Repair Procedures:

Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components

Diagnostic Procedures:

Utilizing On-Board Diagnostics (OBD) II, Scan Tool Information, Manual Testing Methods

Bodywork Repair:

Information on body panel alignment, door adjustment, bumper repair/replacement, and interior trim removal/installation.

Wheel And Tire:

Information on tire pressure, rotation, balancing, and wheel replacement, including torque specifications for lug nuts.

Climate Control:

Service and repair procedures for the HVAC (Heating, Ventilation, and Air Conditioning) system, including refrigerant handling (where applicable), blower motor, and control panel operation.

Engine Repair Specifics:

Detailed procedures for cylinder head removal/installation, piston ring replacement, crankshaft and bearing service, camshaft timing, and valve clearance adjustment.

Depth:

Comprehensive coverage suitable for DIY enthusiasts and professional mechanics, including detailed diagrams, torque specifications, and troubleshooting trees.

Diagnostic Tools:

Guidance on using diagnostic tools, including interpretation of Diagnostic Trouble Codes (DTCs) from the OBD-II system.

Scope:

This is a complete service and repair manual, not a condensed guide. It aims to cover all aspects required for vehicle maintenance and repair.

📊 Manual Specifications

File Type:

PDF

Readability:

High-resolution, clear text and diagrams, suitable for on-screen viewing and printing.

Format Type:

Digital Download (not a physical book)

Format Type:

N/A (Digital)

Required Software:

Adobe Acrobat Reader (or compatible PDF viewer), WinZip (or compatible archive utility)

Operating Systems:

Compatible with all versions of Windows and Mac operating systems.

⚙️ Engine Specifications

Engine Options:

Primarily 4G9x series (e.g., 4G92, 4G93) inline-4 gasoline engines. Diesel engines (e.g., F9Q) are also common in some markets. Manual will cover specific engine variants.

Horsepower Torque:

Varies by engine option and year. For example, a 1.8L GDI engine might produce around 118-125 hp. Specific figures are detailed within the manual.

Injection Type:

Electronic Fuel Injection (EFI) or Gasoline Direct Injection (GDI) depending on engine variant. Carbureted systems were phased out early.

Engine Family:

Common Mitsubishi engine codes covered include 4G92 (1.6L), 4G93 (1.8L DOHC/SOHC), 4G94 (2.0L), and potentially F9Q (1.9L turbodiesel).

🔧 Transmission

Manual Transmission:

Typically a 5-speed manual transmission

Automatic Transmission:

Optional 4-speed automatic transmission

Transmission Control:

Covered includes manual clutch operation, automatic transmission hydraulic control, and electronic shift control if applicable.

📐 Dimensions

Body Styles:

Offered primarily as a 4-door sedan and a 5-door hatchback.

Curb Weight:

Curb weight varies by configuration, typically ranging from 1150 kg to 1350 kg.

🛡️ Safety Features

Crash Test Results:

NCAP ratings vary by year and market. Early models may have lower ratings compared to later iterations. Manual provides safety system component info.

Active Safety:

Availability of ABS (Anti-lock Braking System), Traction Control (less common on earlier models).

Passive Safety:

Airbags (driver, passenger), seatbelt pre-tensioners, crumple zones, side-impact protection beams.

💡 Technology Features

Audio System:

Factory fitted radio/cassette or CD players. Manual covers basic audio system troubleshooting and speaker replacement.

Cruise Control:

Optional on higher trim levels. Manual details operation and troubleshooting.

Power Features:

Power windows, power door locks, power mirrors are common features covered in the electrical sections.

🔧 Maintenance

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first. Specifics detailed in the manual.

Timing Belt Replacement:

Crucial for 4G9x engines, typically recommended every 90,000 - 100,000 km (56,000 - 62,000 miles). Failure can cause catastrophic engine damage.

Engine Oil Type:

Typically 5W-30 or 10W-40 synthetic or semi-synthetic engine oil, meeting API SL/SM or ACEA A3/B3 specifications. Consult manual for precise engine-specific requirements.

Coolant Type:

Ethylene glycol based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water. Specific color designation should be checked in manual.

Transmission Fluid Type Manual:

GL-4 or GL-5 rated gear oil, typically 75W-90 or 80W-90 viscosity. Manual will specify exact type and capacity.

Transmission Fluid Type Automatic:

Dexron III or equivalent ATF. Manual will specify exact type and capacity.

Common Problems:

Rusting on sills and wheel arches, potential issues with ABS sensors, ignition coil pack failure, exhaust system corrosion, wear on suspension components, minor electrical gremlins.

Oil Filter Part Numbers:

Part numbers vary by manufacturer. Common aftermarket suppliers like Mann-Filter, Mahle, or original Mitsubishi filters will have specific part numbers listed in the manual or accessible via parts catalogs.

Air Filter Part Numbers:

Part numbers vary by manufacturer. Manual will provide guidance for common replacements.

📚 Vehicle History

Parent Company:

Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a long history of producing reliable vehicles.

Generations:

The Mitsubishi Carisma (first generation, DA1A/DA2A/DA3A) was produced from 1995 to 2006. The product information indicates coverage up to 2010, suggesting potential rebadging or extended market production for some variants.

Manufacturing Locations:

Primarily manufactured in the Netherlands by NedCar (a joint venture involving Mitsubishi).

🏆 Awards & Recognition

Industry Recognition:

While specific major awards for the Carisma are not widely documented, it was a consistent contender in its segment, valued for its reliability and practicality. The manual itself is a recognized tool for vehicle care.

📄 Vehicle Specs

1 8L Gdi:

4G93 GDI (Gasoline Direct Injection), DOHC, 16-valve. Power output typically around 120-125 PS (approx. 118-123 bhp).

1 6L Mpi:

4G92 MPI (Multi-Point Injection), SOHC, 16-valve. Power output typically around 90-100 PS (approx. 89-99 bhp).

1 9L Turbodiesel:

F9Q, 4-cylinder turbodiesel engine, common in European markets. Power output typically around 90-115 PS depending on tune.

Chassis Codes:

DA1A (Sedan), DA2A (Hatchback), DA3A (Diesel Sedan). Variations may exist based on market specifics.