Primary Focus:
Service, Repair, Troubleshooting, Maintenance, Tune-up
Specific Systems:
Engine, Fuel Systems, Electrical Systems, Drive Chain & Sprockets, Track & Driveshaft, Brake System, Rear Suspension, Steering & Body, Wiring Diagrams
Estimated Pages:
N/A (Digital Format)
Type:
Service Repair Manual
Engine Management:
Detailed coverage of engine systems including troubleshooting, tune-up, maintenance, and repair. Specific sections on engine specifications, cylinder head volume, piston travel, crankshaft runout, APV system, oil consumption, EFI specifications, throttle valve angles, fuel pump, and carburetors.
Fuel System:
Comprehensive coverage of fuel systems for both carbureted and EFI models, including fuel system troubleshooting and related items.
Electrical System:
In-depth electrical system coverage including ignition system, wiring harnesses, voltage regulator testing, sensor testing (oil pressure, coolant temperature, fuel gauge), ignition components, starter motor, magneto, and troubleshooting of electrical start issues. Includes wiring diagrams.
Drivetrain:
Detailed coverage of the drive chain and sprockets, track, and driveshaft. Includes drive system specifications, clutch/pulley information, drive belt dimensions, and troubleshooting for drive system components.
Braking System:
Complete coverage of the brake system, including hydraulic brake systems, brake lever/master cylinder assembly, and troubleshooting for hydraulic brakes.
Suspension:
Extensive coverage of both front and rear suspension systems, including shock absorber specifications, servicing, rebuilding/recharging of air shocks, and chassis/skid frame mounting.
Steering Body:
Detailed sections on steering system components, bodywork, and related adjustments. Includes steering post, tie rods, spindles, ski alignment, body panels, windshield, and lighting assemblies.
Maintenance Tasks:
Routine maintenance such as oil changes, filter changes, spark plug removal/installation, and lubrication. Also includes preparation for storage and post-storage checks.
Diagnostic Procedures:
Comprehensive troubleshooting guides for various systems including engine, electrical, drive system, and brake system issues. Includes procedures for checking compression and testing components.
Repair Procedures:
Step-by-step instructions for repairs ranging from simple maintenance to complete engine and suspension overhauls. Covers major disassembly and reassembly procedures.
Technical Adjustments:
Procedures for adjusting ignition timing, ski alignment, track tension, and suspension setup. Includes torque specifications for various fasteners.
Depth Of Information:
Detailed drawings, clear photographs, and step-by-step instructions suitable for both novice DIYers and professional mechanics. Covers in-depth technical specifications and repair procedures.
Engine Type:
Likely 2-stroke or 4-stroke depending on specific Cougar variant (manual covers both 'Carbureted Models' and '4-Stroke' engine troubleshooting, implying multiple configurations).
Engine Specifications Mention:
Includes detailed engine specifications, cylinder head volume, piston travel versus crank angle chart, and crankshaft runout repair specifications.
Fuel System Types:
Carbureted and EFI (Electronic Fuel Injection) systems.
Valve System:
Coverage of the Arctic Power Valve (APV) System and Exhaust Controlled Timing (ECT) System.
Cooling System:
Detailed information on the liquid cooling system, including schematics.
Break In Procedure:
Includes break-in procedure and after break-in checkups at 100 and 600 miles (for 4-stroke models).
Recommended Fluids:
Information on recommended gasoline and oil.
Oil Capacity:
Covers oil consumption specifications and procedures for changing oil and oil filters.
Troubleshooting Focus:
Addresses common issues through troubleshooting sections for engine (carbureted and 4-stroke), track, hydraulic brake system, drive clutch/driven pulley, and drive belt.
Tune Up Procedures:
Provides guidance on tune-up procedures for optimal performance.
Torque Specifications:
Detailed torque specifications for general bolts, assembly schematics, and engine torque patterns, as well as steering/body and rear suspension torque specifications.
