🏷️ Basic Information

Make:

Audi

Model:

80

Year:

1996

Generation:

B4 (8C)

Vin Decoder Key:

Refer to manual for VIN structure and decoding for 1996 models.

👋 Introduction

Positioning:

The Audi 80 (B4) represented Audi's entry into the compact executive sedan market, competing with models like the BMW 3 Series and Mercedes-Benz 190 (W201).

Comparison:

Known for its robust build quality, quattro all-wheel-drive system availability, and driver-focused interior. The 1996 model year falls within the final production years of the B4 generation.

Vehicle Highlights:

Sleek design, comfortable ride, and the option of Audi's signature quattro AWD. Offered in sedan and avant (wagon) body styles.

Value:

Provides owners and independent repair shops with the same level of technical detail and procedural accuracy found in OEM dealer manuals, enabling cost-effective and proper maintenance and repairs.

📋 Manual Details

Coverage:

Comprehensive Service, Repair, and Maintenance for Audi 80 (B4 chassis).

Estimated Page Count:

Estimated 800-1200+ pages based on typical dealer-level manuals for this era.

Type:

Workshop Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system.

Engine Management:

Fuel injection systems (e.g., Bosch Motronic), ignition systems, emission control systems (catalytic converter, EGR, secondary air injection), diagnostic trouble codes (DTCs).

Transmission:

Manual and automatic transmission repair, clutch, driveshafts, CV joints, differentials.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment.

Brakes:

Brake system diagnosis and repair, disc and drum brakes, hydraulic systems, Anti-Lock Braking System (ABS) components and operation.

Steering:

Steering gear, power steering system, steering column, linkages.

Electrical:

Wiring diagrams, charging system (alternator, battery), starting system, lighting (headlights, taillights, interior), instrument cluster, switches, relays, fuses.

Body And Chassis:

Body panel repair, door mechanisms, window regulators, locks, mirrors, interior trim, seats, bumpers, frame straightening, jacking and lifting points.

Climate Control:

HVAC system diagnosis and repair, A/C system, heater core, blower motor, air distribution.

Information Entertainment:

Radio, speakers, antenna systems.

Maintenance Tasks:

Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all covered systems.

Troubleshooting:

Diagnostic charts and symptom-based troubleshooting guides for common drivability and electrical issues.

Diagnostic Procedures:

On-board diagnostics (OBD-I/OBD-II depending on specific engine variants), live data interpretation, sensor testing.

Depth:

Dealer-level factory repair information, covering everything from basic maintenance to complete engine and transmission rebuilds, including torque specifications, clearances, and diagnostic procedures.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if generated from digital sources, allowing quick access to specific topics.

Quality:

Digital format, quality dependent on original source. Designed for clear display and printing.

Binding:

N/A (Digital PDF)

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Options:

Likely covers 4-cylinder (e.g., 2.0L) and 5-cylinder (e.g., 2.6L, 2.8L) naturally aspirated gasoline engines. Diesel variants may also be covered depending on regional specifications. Specific engine codes such as ABK, ACE, AAH, ACZ would be detailed.

Horsepower Range:

Approximately 115 hp to 174 hp, depending on engine displacement and configuration.

Torque Range:

Approximately 170 Nm to 250 Nm.

Injection Type:

Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI) systems.

Type:

Distributorless Ignition System (DIS) or traditional distributor ignition depending on engine variant.

Coolant Type:

G12 (Glysantin G30 or equivalent purple coolant) recommended, typically a 50/50 mix with distilled water.

Oil Specification:

Refer to manual for specific API classifications and viscosities (e.g., SAE 5W-40 or 10W-40, often with VW 500.00 or 502.00 approval).

Identification:

Manual will detail engine identification codes and their associated specifications (e.g., ABK, ACE for 2.0L; AAH, ACZ for 2.8L).

🔧 Transmission

Type:

5-speed Manual Transmission.

Type:

4-speed Automatic Transmission (e.g., Audi 01N).

Drivetrain:

Available in Front-Wheel Drive (FWD) and Audi's legendary quattro All-Wheel Drive (AWD).

Fluid:

Manual gearbox oil specification (e.g., GL-4 or GL-5 rated gear oil, 75W-90 viscosity typically).

Fluid:

Automatic transmission fluid (ATF) specification, likely a Type T-IV or equivalent (e.g., G 052 162 A1/A2).

📐 Dimensions

Length:

Approx. 4517 mm (177.8 in) for sedan.

Width:

Approx. 1702 mm (67.0 in).

Height:

Approx. 1385 mm (54.5 in) for sedan.

Curb Weight Range:

Approx. 1250 kg - 1450 kg (2755 lbs - 3197 lbs) depending on engine and drivetrain.

Gross Vehicle Weight Rating:

Refer to vehicle's compliance plate or manual for specific GVWR.

🛡️ Safety Features

Crash Test Results:

Refer to manual for specific structural information. Generally, B4 chassis had good crashworthiness for its era, with crumple zones and reinforced safety cage.

ABS:

Anti-lock Braking System (ABS) available on most models.

Traction Control:

Traction Control System (ASR) may be available on some quattro models.

Airbags:

Driver's airbag standard, passenger airbag optional on later models.

Seatbelts:

Pre-tensioned seatbelts in the front.

💡 Technology Features

Audio System:

Factory fitted radios (e.g., Audi Gamma, Beta) with cassette player and AM/FM tuner. CD changers were optional.

Cruise Control:

Cruise control systems were available as an option on many variants.

Diagnostic Ports:

OBD-I or early OBD-II diagnostic port (typically 2x2 pin connector or 16-pin OBD-II connector depending on exact build date/engine management).

🔧 Maintenance

Oil Change Interval:

Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first, depending on driving conditions and oil specification used. Consult manual for specific intervals based on engine and oil type.

Filter Replacement:

Oil filter with every oil change. Air filter and cabin filter typically every 20,000-40,000 km (12,000-25,000 miles).

Timing Belt Replacement:

Critical: Typically every 60,000-90,000 km (37,000-56,000 miles) or 5-7 years for interference engines. Failure can cause severe engine damage.

Brake Fluid:

DOT 4 recommended. Change every 2 years as it absorbs moisture.

Power Steering Fluid:

Refer to manual; typically G 002 000 or a Pentosin CHF 11S equivalent.

Coolant Capacity:

Approx. 7.5-8.5 liters (7.9-9.0 US qt) depending on engine.

Common Problems:

Examples: Coil packs and ignition modules failure, coolant flange leaks (especially on 5-cylinder engines), ABS sensor failures, window regulator mechanisms, minor electrical gremlins common in older European cars.

Corrosion:

While generally well-protected due to galvanization, check wheel arches, door bottoms, and sills for rust, especially in climates with heavy road salt use.

📚 Vehicle History

Heritage:

Audi, a German manufacturer, has a long history of engineering innovation, particularly known for its quattro all-wheel-drive system and pioneering use of galvanised steel for corrosion resistance.

B4 Generation:

The B4 generation (1991-1996) was a significant redesign from the B3, featuring a more modern appearance, improved aerodynamics, and a wider range of engine options. It was also the basis for the Audi Coupe and Cabriolet.

Production Years:

Audi 80 B4: 1991-1996.

Manufacturing Locations:

Primarily Ingolstadt, Germany.

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the 1996 model are hard to pinpoint, the B4 generation was generally well-regarded for its build quality, safety, and the dynamic capabilities offered by quattro.