Engine Mechanical:
Detailed overhaul procedures, component testing, timing belt/chain replacement, piston and ring installation, cylinder head service, lubrication system.
Fuel Injection And Ignition:
ECU diagnostics, fuel injector testing and replacement, ignition system troubleshooting, spark plug replacement, coil pack diagnosis.
Fuel System:
Fuel pump testing, fuel filter replacement, fuel line maintenance, evaporative emissions control system (EVAP).
Heating And Ac:
Refrigerant system diagnostics, compressor testing, blower motor replacement, climate control unit troubleshooting, cabin air filter replacement.
Suspension Wheel And Brakes:
Shock absorber and strut replacement, ball joint and tie rod end service, wheel bearing replacement, brake pad and rotor replacement, brake caliper servicing, ABS system diagnostics.
Transmission:
Automatic and manual transmission service, clutch replacement, transmission fluid and filter changes, torque converter servicing, gearshift linkage adjustment.
Electrical Equipment:
Wiring diagrams, starter motor and alternator testing, battery maintenance, lighting system diagnostics, power windows and locks, central locking system, instrument cluster troubleshooting.
Body:
Body panel removal and installation, door and lid adjustments, interior trim removal, exterior molding replacement, windshield and window replacement procedures.
Clutch System:
Inspection, adjustment, and replacement procedures for the clutch assembly, pressure plate, and release bearing on manual transmission vehicles.
Power Steering:
Hydraulic power steering system diagnostics, pump replacement, hose maintenance, and fluid checks.
Exhaust System:
Component identification, inspection, and replacement of exhaust manifold, catalytic converter, mufflers, and pipes.
Cooling System:
Radiator service, water pump replacement, thermostat diagnosis, fan operation, and coolant leak troubleshooting.
Lighting:
Headlights, taillights, interior lighting, and auxiliary lighting system diagnostics and bulb replacement.
Security System:
Information on the factory alarm system and central locking mechanisms.
Maintenance:
Routine oil changes, filter replacements (oil, air, fuel, cabin), spark plug service, fluid level checks and top-offs, tire rotation and pressure checks.
Repair:
Component-specific repair instructions for all major systems, including engine rebuilds, transmission overhauls, brake system repairs, and electrical system troubleshooting.
Diagnostics:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, step-by-step diagnostic procedures for various systems.
Technical Data:
Torque specifications for all fasteners, fluid capacities, diagnostic voltage and resistance values, alignment specifications, emission control information.
Diagrams:
Detailed step-by-step diagrams and illustrations for all repair and maintenance procedures, wiring schematics, component layouts.
Engine Rebuild:
Complete engine disassembly, inspection, measurement, component replacement (pistons, rings, bearings, valves), and reassembly procedures with torque specifications.
Torque Settings:
Detailed torque specifications for critical fasteners across all vehicle systems, ensuring proper assembly and preventing component damage.
Fluid Capacities:
Precise capacities for engine oil, coolant, transmission fluid (automatic and manual), brake fluid, power steering fluid, and windshield washer fluid.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment, including caster, camber, and toe settings.
Tire And Wheel:
Information on tire sizes, recommended pressures, wheel specifications (bolt pattern, offset), and wheel bearing replacement.
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including advanced diagnostic procedures and component-level repairs.
Component Level:
Diagnostic and repair procedures extend to individual components within larger systems (e.g., individual solenoids in an automatic transmission, sensors in the ABS system).
Troubleshooting Methodology:
Employs a logical, step-by-step troubleshooting approach for various faults, guiding the user through symptom identification to root cause analysis.
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or 12 months, whichever comes first, depending on driving conditions and oil type used. Manual will specify exact interval based on oil quality (e.g., VW 500.00, VW 502.00).
Timing Belt Replacement:
Crucial for 1.8T and V6 engines. Interval typically around 90,000-120,000 km (55,000-75,000 miles). Manual provides specific interval and procedure.
Engine Oil Type:
For 1996, likely SAE 5W-40 or 5W-30 synthetic oil meeting VW 500.00 or VW 502.00 specifications. Manual will confirm specific grade and API service classification.
Coolant Type:
G12 or G12+ antifreeze (ethylene glycol based), typically mixed 50/50 with distilled water. Manual will specify exact Audi approved coolant.
Transmission Fluid Automatic:
ATF Type J or similar Dexron II/III equivalent for 01N transmissions. Manual will specify the exact Audi-approved fluid (e.g., G 052 162 A1).
Brake Fluid:
DOT 4 brake fluid. Manual will specify the correct specification and bleeding procedures.
Common Problems:
PCV system failure (leading to oil leaks/consumption), coolant flange leaks (especially on 1.8T), ignition coil pack failures, ABS sensor issues, suspension component wear (control arm bushings, tie rods).
Maintenance Alerts:
Regular inspection of coolant hoses and plastic components is recommended due to age.
