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BMW R850 R850R 1996 Full Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: R850R Year: 1996 Codes Chassis Code: R259 Engine Code: M248 (Derived from R1100RS/RT engine) 👋 Introduction Market Position Segment: Mid-size touring motorcycle, positioned...
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类型: Motorcycle
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BMW R850 R850R 1996 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Year:
1996
Codes
Chassis Code:
R259
Engine Code:
M248 (Derived from R1100RS/RT engine)
👋 Introduction
Market Position
Segment:
Mid-size touring motorcycle, positioned as a more accessible and less powerful alternative to the R1100 series.
Competitive Analysis
Key Competitors:
Honda VFR750F, Kawasaki GTR1000, Yamaha FJ1100/1200 (though R850R is smaller displacement).
Key Features
Platform:
Shares significant components and engineering with the R1100 series, notably the boxer-twin engine architecture and Telelever/Paralever suspension.
Engine Variant:
A detuned version of the R1100 engine, designed for smoother power delivery and potentially better fuel economy.
Target Audience:
Riders seeking the BMW boxer-twin experience with a focus on comfort, touring capability, and a manageable power output.
📋 Manual Details
Coverage Areas
General:
Comprehensive service, repair, maintenance, troubleshooting, and restoration for the 1996 BMW R850R.
Page Count
Estimated:
300-500 pages (typical for a full service manual of this era)
Manual Type
Primary:
Full Service Repair Manual
Language
Primary:
English
Format
Primary:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, fuel injection system, ignition system, lubrication system, cooling system.
Transmission:
Gearbox disassembly, assembly, repair, clutch system, final drive, driveshaft.
Chassis:
Frame, suspension (front Telelever, rear Paralever), steering, wheel bearings.
Brakes:
Front and rear brake system, hydraulic lines, calipers, master cylinders, ABS (if equipped).
Electrical:
Wiring diagrams, starter system, charging system (alternator, regulator), lighting, instrumentation, ECU, ABS sensors.
Bodywork:
Fairing removal/installation, seat, fuel tank, fenders, instrumentation panel.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid flush, coolant flush, drive shaft lubrication.
Troubleshooting:
Diagnostic procedures for common issues, fault finding for engine, electrical, and mechanical systems.
Repair:
Detailed step-by-step instructions for component repair and replacement, including engine rebuilds, gearbox overhauls, and electrical system diagnostics.
Restoration:
Guidance on refurbishing and restoring the motorcycle to original specifications.
Technical Depth
Level:
Expert-level, covering everything from basic adjustments to complete engine and transmission rebuilds.
Diagnostics:
Inclusion of diagnostic codes, fault symptom analysis, and repair procedures for electronic control units (ECU).
📊 Manual Specifications
File Format
Type:
Searchable PDF
Quality:
High-resolution scans of original factory manual pages, ensuring clarity of text and diagrams.
Features:
Hyperlinked table of contents, bookmark functionality, zoomable pages.
Print Quality
Notes:
While the product is digital, the quality is such that it can be printed for a physical reference.
Binding Type
Notes:
N/A (Digital Format)
Paper Type
Notes:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine.
Displacement:
848 cc
Bore X Stroke:
90.0 mm x 66.0 mm
Compression Ratio:
10.3:1
Valve Train:
2 valves per cylinder, SOHC (Single Overhead Camshaft), pushrod actuated.
Performance
Horsepower:
70 hp (51 kW) @ 6750 rpm (approximate, may vary slightly by market).
Torque:
77 Nm (57 lb-ft) @ 4750 rpm (approximate).
Fuel System
Induction:
Bosch Motronic 2.2 fuel injection system.
Fuel Type:
Unleaded gasoline (95 RON recommended).
Fuel Tank Capacity:
23 liters (5.0 Imp gal / 6.1 US gal)
Lubrication
System:
Dry sump lubrication with oil reservoir.
Oil Capacity:
Approximately 3.2 liters (including oil reservoir) with filter change.
Ignition
System:
Digital ignition system (BMW Electronic Ignition).
🔧 Transmission
Standard
Type:
5-speed manual transmission.
Optional
Type:
N/A (No automatic or alternative transmission offered).
Features
Clutch:
Single dry plate clutch, hydraulically operated.
Drive:
Shaft drive to rear wheel.
Fluid Type
Gearbox:
BMW recommends SAE 75W-90 synthetic gear oil (API GL-5 specification).
Final Drive:
BMW recommends SAE 75W-90 synthetic gear oil (API GL-5 specification).
📐 Dimensions
Exterior
Length:
Approx. 2,210 mm (87.0 in)
Width:
Approx. 840 mm (33.1 in) (including mirrors)
Height:
Approx. 1,330 mm (52.4 in) (seat height adjustable)
Weights
Dry Weight:
Approx. 220 kg (485 lbs)
Gross Vehicle Weight:
Approx. 450 kg (992 lbs)
Payload Capacity:
Approx. 230 kg (507 lbs)
Wheels And Tires
Front Wheel Size:
3.00 x 18
Rear Wheel Size:
4.00 x 17
Front Tire Size:
110/80 ZR18
Rear Tire Size:
140/80 R17
Wheel Bolt Pattern:
N/A (Cast Alloy Wheels, specific hub fitment)
🛡️ Safety Features
Ratings
Notes:
Motorcycles are not typically assigned crash test ratings like automobiles; safety is evaluated based on design and features.
Active Features
Brakes:
Integral ABS (Anti-lock Braking System) was an option on this model, featuring Brembo dual-disc front brakes and a single-disc rear brake.
Suspension:
BMW's Telelever front suspension provides precise steering and excellent damping control, contributing to stability.
Passive Features
Lighting:
Halogen headlight, multi-reflector rear light and indicators for good visibility.
Chassis:
Sturdy frame construction designed for stability and rider confidence.
💡 Technology Features
Infotainment
System:
Primarily focused on core motorcycle functionality; no integrated infotainment systems in the modern sense. Instrumentation includes speedometer, tachometer, fuel gauge, and warning lights.
Driver Assistance
ABS:
Optional ABS system (Integral ABS on later models) was a significant safety technology for its time.
Connectivity
Notes:
No wireless or modern connectivity features. Basic electrical system for lights, ignition, and ECU.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first. Check oil level at least every 5,000 km.
Filter Change:
Oil filter to be replaced at every oil change.
Spark Plugs:
Replace every 20,000 km (12,000 miles).
Valve Clearance:
Check and adjust every 20,000 km (12,000 miles).
Brake Fluid:
Replace every 2 years.
Coolant:
If water-cooled engine component (oil cooling dominates) check and top up as needed. Full flush typically every 2-4 years.
Drive Shaft:
Lubricate spline every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil:
BMW recommends synthetic engine oil with API SJ or higher, viscosity grade 20W-50 or 15W-50, depending on operating temperature. Refer to manual for specific recommendations.
Brake Fluid:
DOT 4 brake fluid.
Coolant:
BMW recommends a 50/50 mix of distilled water and BMW antifreeze/coolant concentrate (or equivalent).
Known Issues
Fuel Pump:
Early models may experience fuel pump wear or diaphragm failure, leading to intermittent running or starting issues.
ABS Sensors:
ABS sensor rings or wiring can become contaminated or damaged, leading to ABS warning lights or malfunction. Requires careful cleaning and inspection.
Clutch Slave Cylinder:
Leaking clutch slave cylinders are a known issue; rebuild kits or replacement are available.
Starter Motor:
Occasional starter motor solenoid failure can occur, preventing cranking.
Fork Seals:
Front fork seals can degrade over time, leading to oil leaks. Regular inspection and replacement are recommended.
📚 Vehicle History
Brand Heritage
Legacy:
BMW Motorrad has a long history of producing reliable, technologically advanced motorcycles, particularly known for their boxer-twin engines and touring capabilities.
Model Evolution
Development:
The R850R was introduced as a derivative of the highly successful R1100 series, offering a more accessible displacement while retaining the core BMW boxer-twin technology and chassis design.
Year Introduction:
The R850R was launched in the mid-1990s as part of BMW's strategy to expand its boxer-twin range.
Production
Manufacturing Location:
Germany (BMW Motorrad plant in Berlin).
Production Period:
Produced from around 1994/1995 through to the early 2000s, evolving alongside the R11xx series.
🏆 Awards & Recognition
Recognitions
Notes:
While specific awards for the R850R model are not widely documented, BMW's boxer-twin platform has consistently received accolades for reliability, touring comfort, and engineering prowess from motorcycle publications and enthusiast groups.
Ratings
Reputation:
The R850R is generally well-regarded for its smooth power delivery, comfortable ergonomics, and durable build quality, making it a solid choice for touring and commuting.
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