Segment:
Full-size, body-on-frame SUV catering to families and those needing substantial towing and cargo capacity.
Key Competitors:
Ford Explorer (later Expedition), Dodge Ramcharger, Jeep Grand Cherokee (later Grand Cherokee WJ), Toyota Land Cruiser.
Vehicle Strengths:
Spacious interior, robust towing capacity, powerful V8 engine options, durable construction, availability of 4WD.
Value:
Provides official, factory-derived repair information, enabling DIYers to perform complex repairs and routine maintenance accurately, saving significant costs compared to professional service.
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams, Specifications
Type:
Digital Service Manual Software
Format:
PDF Download (Web-based Access)
Access Duration:
1 Year (Renewable)
Compatibility:
PC, Laptop, Smartphone, Tablet
Data Source:
Officially Licensed OE Materials (RepairSurge)
Powertrain:
Engine (Vortec V8), Transmission (Automatic), Drivetrain (4WD/2WD)
Chassis:
Suspension (Independent Front, Solid Rear Axle), Steering (Power), Brakes (Hydraulic, ABS)
Electrical:
Ignition, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM)
HVAC:
Heating, Ventilation, Air Conditioning (HVAC)
Body And Trim:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats
Maintenance:
Oil Change, Filter Replacement, Fluid Checks, Lubrication, Tune-up
Repair:
Engine Component Replacement, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Circuit Testing
Specifications:
Torque Specifications, Clearances, Fluid Capacities, Component Dimensions
Wiring Diagrams:
Complete Electrical Schematics for all Systems
Body Repair:
Body panel removal/installation, door and glass replacement, interior trim service.
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics and component-level repairs.
Specific Procedures:
Detailed step-by-step instructions, torque specifications, special tool requirements, and diagnostic flowcharts for common and uncommon repairs.
Quality:
High-Resolution, Searchable Text
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Search Functionality:
Full Text Search Enabled
Navigation:
Hyperlinked Table of Contents and Index
Interface Type:
Web-based application with intuitive navigation.
Transmission Type:
4-Speed Automatic (4L60-E)
Transmission Type Optional:
4-Speed Heavy-Duty Automatic (4L80-E) - Less common in C1500 models, more prevalent in C2500/C3500.
Transmission Features:
Electronically Controlled, Overdrive
Fluid Specification:
Dexron III ATF (Automatic Transmission Fluid)
NHTSA Rollover Rating:
Generally 3-star in older testing protocols for SUVs of this era.
ABS:
Standard Anti-lock Braking System (ABS) on front wheels, optional on rear.
Airbags:
Driver-side airbag standard.
Seatbelts:
3-point seat belts in all seating positions.
Oil Change Interval:
Every 3,000 - 5,000 miles or 6 months, depending on driving conditions and oil type used.
Transmission Fluid Change:
Every 30,000 - 60,000 miles, or as specified by severe service conditions.
Spark Plug Replacement:
Typically around 60,000 - 100,000 miles for platinum tipped plugs, 30,000 miles for standard plugs.
Engine Oil Type:
API Certified, SAE 5W-30 (preferred for most conditions), 10W-30 also acceptable.
Engine Oil Capacity:
5.5 quarts (with filter) for 5.0L; 5.5 quarts (with filter) for 5.7L.
Coolant Type:
GM P/N 10528676 or equivalent (Green, Ethylene Glycol based, 50/50 mix with distilled water).
Common Problems:
Intake manifold gasket leaks (AFM/3100/3400 V6, though less common on V8s), rear main seal leaks, worn suspension bushings, power steering pump whine, HVAC blend door actuator failure, ABS sensor failures, catalytic converter issues.
Chevrolet SUV Legacy:
Chevrolet has a long history of rugged, capable trucks and utility vehicles dating back to the Task Force trucks and the original Suburban introduced in 1935.
Suburban Evolution:
The 1996 model is part of the GMT400 platform, which represented a significant modernization and redesign for Chevrolet SUVs, featuring a more aerodynamic and contemporary styling compared to previous generations.
Platform Years:
GMT400 platform for Suburban: 1992-1999.
Manufacturing Location:
Janesville, Wisconsin, USA (primary)
