Segment:
Compact Pickup Truck
Market Role:
Popular for personal use, light commercial applications, and fleet vehicles.
Key Competitors 1996:
Ford Ranger, Toyota Tacoma (Hilux), Nissan Hardbody, Dodge Dakota.
Value Proposition:
Affordable, versatile, and reliable compact pickup offering various configurations.
Manual Benefit:
Empowers owners and technicians to perform repairs and maintenance efficiently, saving costs.
Coverage Scope:
Complete Service, Repair, and Workshop Procedures
Estimated Page Count:
Extensive (precise number not specified, but implies comprehensive)
Type:
Workshop Service Repair Manual
Delivery Format:
Downloadable Digital File
Device Compatibility:
PC, MAC, Tablets, Smartphones
Required Software:
Adobe Reader (free)
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, emission control system, engine diagnostics.
Transmission Systems:
Manual transmission, automatic transmission, clutch, drivetrain, driveshaft, axles, differentials.
Chassis Systems:
Suspension (front and rear), steering system, brake system (front and rear disc/drum), wheels, tires.
Electrical Systems:
Starting system, charging system, battery, lighting system, instrument cluster, power windows, power locks, audio system, wiring diagrams, fuses, relays, body control modules.
Body And Interior:
Body panels, doors, windows, seats, interior trim, HVAC system (heating, ventilation, and air conditioning).
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, lubrication.
Repair Procedures:
Engine overhaul, transmission overhaul, brake pad replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair, interior component repair.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem diagnosis.
Technical Specifications:
Torque specifications, clearances, alignment data, electrical specifications, diagnostic trouble codes (DTCs).
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Depth:
Comprehensive, A-Z coverage for all service and repair needs.
Engine Displacement Base:
2.2L (133 cu in)
Engine Type Base:
4-cylinder, Inline
Engine Code Base:
RPO LN2
Horsepower Base:
~105 hp @ 4800 rpm (estimated)
Torque Base:
~125 lb-ft @ 2800 rpm (estimated)
Engine Displacement Opt1:
4.3L (262 cu in) V6
Engine Type Opt1:
V6, OHV, 90-degree
Engine Code Opt1:
RPO L35 (Vortec)
Horsepower Opt1:
~165 hp @ 4500 rpm (estimated)
Torque Opt1:
~235 lb-ft @ 3200 rpm (estimated)
Fuel Delivery:
Multi-port Fuel Injection (MPFI) for both engines.
Fuel Type:
Unleaded Gasoline
ECU Type:
ECM (Engine Control Module) with OBD-II (On-Board Diagnostics II) compliant.
Transmission Type Standard:
5-speed Manual Transmission
Transmission Type Optional:
4-speed Automatic Transmission
Transmission Code Automatic:
RPO M30 (Hydra-Matic 4L60-E)
Drivetrain Options:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) options available with transfer case.
Wheelbase Short:
108.3 inches (2751 mm)
Wheelbase Long:
118.0 inches (2997 mm)
Bed Lengths:
Short Bed (6.5 ft), Long Bed (7.5 ft)
Curb Weight Range:
Approx. 3200 - 3800 lbs (1451 - 1724 kg), varies by configuration.
Gvw Range:
Approx. 4500 - 5300 lbs (2041 - 2404 kg), varies by configuration.
NHTSA Ratings Driver Front Impact:
Not specifically rated for 1996 model, general safety features present.
IIHS Ratings:
Not specifically rated for 1996 model.
ABS:
Anti-lock Braking System (ABS) available, typically on rear wheels for RWD models, all wheels for 4WD.
Airbags:
Driver-side airbag standard.
Seatbelts:
Three-point seatbelts for front occupants.
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.
Cruise Control:
Optional cruise control system.
OBD Ii Compliance:
Fully OBD-II compliant for emissions and diagnostic data, facilitating modern scanner use.
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically 60,000-100,000 miles (96,000-160,000 km) for platinum tipped plugs (check specific plug type).
Coolant Flush:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Engine Oil Type 2.2L:
API SG or higher, SAE 5W-30 recommended for most temperatures.
Engine Oil Type 4.3L V6:
API SG or higher, SAE 5W-30 recommended for most temperatures.
Transmission Fluid Manual:
Dexron III (or equivalent) ATF, or specific manual transmission fluid as per GM specifications.
Transmission Fluid Automatic:
Dexron III (or equivalent) ATF.
Coolant Type:
GM P/N 10528160 or equivalent (Dex-Cool compatible, extended life coolant recommended for later models, but conventional green ethylene glycol type is common for this year).
Common Problem 1:
Lower intake manifold gaskets (4.3L V6) can leak coolant or oil.
Common Problem 2:
Brake wear due to frequent stopping or heavy loads.
Common Problem 3:
Suspension wear (ball joints, tie rod ends, bushings) from road use.
Common Problem 4:
Fuel pump failures can occur with age.
Common Problem 5:
Rust and corrosion, particularly on rocker panels, cab corners, and wheel wells.
Chevrolet Truck History:
Chevrolet has a long-standing history of producing reliable and capable trucks, dating back to the early 20th century.
S10 Introduction:
The S-10 was introduced in 1982 as Chevrolet's compact pickup truck to compete with smaller, more fuel-efficient imports.
Second Generation Details:
The second generation debuted in 1994, featuring a more aerodynamic design and improved chassis. The 1996 model represents the first facelift of this generation, with styling updates.
Manufacturing Locations:
United States (e.g., St. Louis, Missouri; Fort Wayne, Indiana) and Brazil.
Production Span Second Gen:
1994-2004 (North America)
