🏷️ Basic Information

Make:

Chrysler

Model:

Grand Voyager

Year:

1996

Generation Code:

NS

Platform:

Chrysler Minivan Platform (NS)

👋 Introduction

Market Position:

The Chrysler Grand Voyager was a key player in the burgeoning minivan segment, offering family-friendly practicality and comfort. This service manual positions itself as the definitive resource for maintaining and repairing these vehicles, aiming to empower owners and independent mechanics.

Value Proposition:

Empowers owners to perform their own maintenance and repairs, saving significant labor costs (estimated $50-$60 per hour) and ensuring proper vehicle upkeep.

Competitive Analysis:

In 1996, the minivan market was dominated by models like the Honda Odyssey, Toyota Sienna, and Ford Windstar. The Grand Voyager's strength lay in its versatile interior packaging and a wide range of powertrain options. This manual addresses the need for accurate and accessible repair information for this specific model.

Key Features:

Genuine factory service manual, comprehensive coverage, detailed illustrations and diagrams, advanced troubleshooting guide, step-by-step instructions, printable format, digital delivery.

📋 Manual Details

Coverage Areas:

All Styles Covered

Page Count:

Hundreds of pages

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioner, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle

Engine Service Repair:

Detailed procedures for engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft and bearing service, valve train service, and more.

Transmission Service Repair:

Complete coverage of automatic transmission disassembly, inspection, repair, and reassembly, including torque converter service and shift control adjustments.

Wiring Diagram:

Comprehensive, high-quality wiring diagrams for all electrical systems, including engine control, lighting, accessories, and body electronics.

Electrical System:

Detailed diagnostics and repair procedures for starting and charging systems, lighting, ignition system, instrument cluster, power windows, power locks, and comfort controls.

Brake System:

Service and repair of front and rear disc brakes, parking brake system, hydraulic system components, and ABS system diagnostics.

Suspension:

Repair and replacement of front MacPherson struts, rear torsion beam axle, shock absorbers, bushings, and alignment procedures.

Steering:

Service of power steering system, steering column, rack and pinion assembly, and related components.

Cooling System:

Repair and maintenance of radiator, water pump, thermostat, cooling fans, and heater core.

Fuel Injection Fuel System:

Troubleshooting and repair of fuel pump, fuel injectors, fuel pressure regulator, fuel filter, and fuel tank.

Emission System:

Diagnostics and repair of catalytic converter, oxygen sensors, EGR system, and PCV system.

Heater Air Conditioner:

Service and repair of A/C compressor, refrigerant system, blower motor, climate control panel, and heater core.

Chassis Body:

Body panel repair, door and window mechanisms, exterior trim, interior trim, and structural component service.

Restraint System:

Service and diagnosis of airbags, seatbelt systems, and related control modules.

Interior:

Removal and installation of interior panels, seats, dashboard components, and overhead consoles.

Differential Drive:

Service and maintenance of front-wheel drive axle components and differential lubrication (if applicable).

Procedures Included:

Step-by-step repair and maintenance procedures, advanced troubleshooting guide, diagnostic and repair procedures, tune-up procedures, detailed substeps, notes, cautions, and warnings

Troubleshooting Guide:

Advanced troubleshooting guide with symptom-based diagnostics and step-by-step repair procedures.

Illustrations Diagrams:

Includes all necessary illustrations, drawings, and photos to guide through repair procedures, with enlarged insets for detail.

Technical Depth:

Comprehensive, detailed, suitable for factory-trained technicians and owners alike, covering all aspects of repair and maintenance.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes, the PDF format allows for easy searching of keywords and topics.

Print Quality:

High Resolution, Fully Printable (single pages, chapters, or entire manual)

Printability:

Printable without any restriction.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Options:

3.0L V6 Mitsubishi 6G72 (optional), 3.3L V6 Chrysler EGH, 3.8L V6 Chrysler EGH

Engine Code 3.3L:

EGH

Engine Code 3.8L:

EGH

Horsepower Torque:

3.3L V6 typically produced around 158 hp and 170 lb-ft torque; 3.8L V6 typically produced around 177 hp and 230 lb-ft torque. (Exact figures may vary by specific configuration.)

Fuel System:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard Transmission:

4-speed automatic transmission

Optional Transmission:

N/A (only automatic was offered for this model year)

Transmission Features:

Electronically controlled, torque converter lock-up, suitable for various engine displacements.

📐 Dimensions

Wheelbase:

119.3 inches (3030 mm)

Length:

190.4 inches (4836 mm)

Width:

72.1 inches (1831 mm)

Height:

68.5 inches (1740 mm)

Curb Weight:

Approximately 4,000 - 4,300 lbs (1814 - 1950 kg), depending on configuration.

Gross Vehicle Weight Rating:

GVWR varies by configuration but is typically around 5,500-6,000 lbs.

Cargo Volume:

Substantial cargo capacity with configurable seating arrangements, typically over 150 cubic feet with rear seats removed.

🛡️ Safety Features

NHTSA Ratings:

Frontal crash test ratings for this era were generally acceptable, but specific data for 1996 models should be consulted. Rollover resistance was a consideration for all minivans.

Active Features:

Anti-lock Braking System (ABS) was often standard or optional depending on trim level.

Passive Features:

Driver and front passenger airbags, front seatbelt pre-tensioners, child seat anchors (LATCH system not yet standard).

💡 Technology Features

Infotainment Features:

Optional AM/FM stereo with cassette player and CD player, auxiliary input jack (on some models), rear-seat entertainment systems (later models).

Driver Assistance:

Cruise control was standard on most models. Advanced driver assistance systems were not common in this era.

Connectivity:

Limited connectivity features typical for the mid-1990s; primarily focused on audio systems.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 miles (4,800 km) or 3 months, though synthetic oil could extend this. Consult the manual for specific intervals based on driving conditions.

Transmission Fluid Change Interval:

Recommended every 30,000 - 60,000 miles (48,000 - 97,000 km), depending on severity of use. This manual provides precise intervals.

Engine Oil Spec:

SAE 5W-30 is commonly recommended for most conditions. Specific viscosity may vary slightly by engine. Refer to the manual for exact specifications.

Transmission Fluid Type:

Chrysler ATF+4 (or equivalent specification) is typically required. Verify the correct fluid for the specific transmission model within the manual.

Coolant Type:

Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix of antifreeze and distilled water.

Power Steering Fluid:

Chrysler power steering fluid or equivalent (e.g., ATF+4 in some cases, verify in manual).

Brake Fluid:

DOT 3 brake fluid.

Common Issues:

Potential issues can include head gasket leaks on some engine variants, power steering pump leaks, HVAC blower motor resistor failure, and occasional transmission solenoid issues. The manual offers detailed troubleshooting for these and more.

Recommended Maintenance Items:

Regular replacement of spark plugs, air filter, fuel filter, serpentine belt, and coolant. Inspection of suspension components, brake pads, and rotors.

📚 Vehicle History

Brand Heritage:

Chrysler has a long history of innovation, particularly in the automotive segment. The minivan was a segment pioneered by Chrysler with the original Dodge Caravan and Plymouth Voyager.

Model Evolution:

The 1996 Grand Voyager represents the second generation (NS) of Chrysler's minivans, introduced for the 1996 model year. This generation featured updated styling, improved aerodynamics, and enhanced safety features over its predecessor.

Production Location:

Windsor, Ontario, Canada; Fenton, Missouri, USA

🏆 Awards & Recognition

Recognitions:

Chrysler minivans consistently received accolades for their practicality and family-friendly design. While specific awards for the 1996 Grand Voyager may not be as widely publicized as modern vehicles, the model was a strong contender in its segment.