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Dodge Dakota Truck Complete Workshop Service Repair Manual 1996

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 1996 Vehicle Type: Light Truck / Pickup 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck Competitors 1996: Ford Ranger, Chevrolet S-10,...
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Dodge Dakota Truck Complete Workshop Service Repair Manual 1996
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Dakota
Year:
1996
Vehicle Type:
Light Truck / Pickup
👋 Introduction
Market Position
Segment:
Compact/Mid-size Pickup Truck
Competitors 1996:
Ford Ranger, Chevrolet S-10, Toyota Tacoma, Nissan Hardbody
Competitive Analysis
Dakota Advantage:
Often praised for its smoother ride compared to some competitors due to its independent front torsion bar suspension, and available V8 engines offering strong towing and hauling capabilities for its class.
Key Features
Design Philosophy:
Offered a blend of car-like comfort with truck utility, bridging the gap between smaller compacts and full-size pickups.
Powertrain Options:
Unique offering of a V8 engine in the compact/mid-size segment for 1996.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Geographic Coverage:
North America
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
All Gasoline Engines (2.5L I4, 3.9L V6, 5.2L V8)
Transmission:
Manual Transmissions (A500, NV3500), Automatic Transmissions (A518, A618)
Drivetrain:
Rear Wheel Drive (RWD), Four Wheel Drive (4WD) Systems, Differentials, Axles
Brakes:
Front Disc Brakes, Rear Drum Brakes, ABS (if equipped)
Suspension:
Front Independent Suspension (Torsion Bar), Rear Leaf Spring Suspension
Steering:
Power Steering System
Electrical:
Charging System, Starting System, Ignition System, Lighting, Gauges, Body Electrical, Powertrain Control Module (PCM)
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injectors, Emission Control Systems
Cooling System:
Radiator, Thermostat, Water Pump, Cooling Fan
Exhaust System:
Exhaust Manifolds, Catalytic Converter, Muffler
HVAC:
Heating, Ventilation, Air Conditioning (HVAC) System
Body:
Body Panels, Doors, Windows, Seats, Interior Trim
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Changes, Tune-Ups
Troubleshooting:
Diagnostic Charts, Symptom-Based Troubleshooting
Repair:
Engine Rebuild, Transmission Overhaul, Component Replacement (e.g., Alternator, Starter, Water Pump)
Diagnostics:
OBD-I (On-Board Diagnostics) Codes, Sensor Testing, Actuator Testing
Specifications:
Torque Specifications, Clearances, Dwell Angles, Timing Settings
Wiring Diagrams:
Complete Electrical Schematics for all Major Systems
Wheel Alignment:
Specifications and Adjustment Procedures
Body Repair:
Collision Repair Information, Panel Replacement
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls.
Detail Level:
Detailed step-by-step instructions with accompanying diagrams and illustrations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes, full text searchable
Print Quality
Resolution:
High Resolution (suitable for printing)
Binding Type
Binding:
N/A (Downloadable)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.5L Magnum Inline-4
Engine 1 Displacement:
2500 cc
Engine 1 Hp:
122 hp @ 4800 rpm
Engine 1 Torque:
145 lb-ft @ 2400 rpm
Engine 2:
3.9L Magnum V6
Engine 2 Displacement:
3906 cc
Engine 2 Hp:
175 hp @ 4800 rpm
Engine 2 Torque:
225 lb-ft @ 3200 rpm
Engine 3:
5.2L Magnum V8
Engine 3 Displacement:
5211 cc
Engine 3 Hp:
200 hp @ 4000 rpm
Engine 3 Torque:
285 lb-ft @ 3200 rpm
Performance
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) or Distributor Ignition System (depending on engine/build date)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
22 gallons (approx.)
🔧 Transmission
Standard
Transmission 1:
5-Speed Manual (NV3500) on 4-cyl and 3.9L V6
Optional
Transmission 2:
4-Speed Automatic (A500/A518)
Transmission 3:
4-Speed Automatic with Overdrive (A618) on 5.2L V8
Features
Automatic Overdrive:
Yes, on A518 and A618
Fluid Specifications
Automatic Transmission Fluid:
ATF+3 (Chrysler Mopar)
Manual Transmission Fluid:
Synchromesh Fluid (e.g., Dexron II/III or equivalent)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
111.9 inches
Wheelbase Extended Cab:
124.9 inches
Bed Length Standard:
6.0 feet
Bed Length Long:
7.5 feet (available on some models)
Weights
Curb Weight Range:
Approx. 3500-4200 lbs (depending on configuration)
Gvwr Range:
Approx. 4750-5750 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Not explicitly rated or data unavailable for this specific year/model under current standards.
NHTSA Frontal Passenger:
Not explicitly rated or data unavailable for this specific year/model under current standards.
Active Features
ABS:
Available on some trims/models (typically rear-wheel ABS for earlier models, 4-wheel optional).
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
3-point front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, cassette player, optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Power Windows Locks:
Available on higher trim levels, optional on others.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 30,000 - 100,000 miles depending on spark plug type (copper vs. platinum).
Fluid Specifications
Engine Oil Type:
API Certified SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approx. 5 quarts with filter for 4-cyl and V6, 6 quarts with filter for V8.
Coolant Type:
Chrysler's Mopar Antifreeze/Coolant (Green) or equivalent, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3.
Known Issues
Common Problems 1:
Cracked exhaust manifolds (especially on V8), distributor issues (if equipped), front suspension wear (ball joints, tie rods), ABS sensor failures.
Common Problems 2:
Rust issues on body panels and frame, especially in areas with road salt. Interior trim pieces can become brittle.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing rugged and capable trucks, with the Ram brand eventually separating to focus solely on trucks.
Model Evolution
First Generation Start:
1997 (This manual covers the end of the first generation, which debuted in 1998 model year, so this 1996 info is likely for trucks that carried over specs or the preceding generation, or the prompt is slightly off and it's for a 1998 model year manual. Assuming the manual *is* for 1996, it likely refers to the preceding generation or a late-release first-gen model.)
Generation 1996 Context:
The 1996 Dodge Dakota was part of the second generation of the model, which began with the 1997 model year. Therefore, this manual likely covers the transition or specific early build aspects of the second generation. The first generation ran from 1987-1996. The second generation, starting for 1997, introduced significant styling and powertrain updates.
Production
Manufacturing Plant:
Warren Truck Assembly Plant, Warren, Michigan
🏆 Awards & Recognition
Recognitions
Motortrend Truck Of The Year:
N/A for 1996 model year. However, the Dakota has received various accolades in its history.
Ratings
Consumer Reports Reliability:
Mixed reliability ratings for this generation, typical of many trucks from this era. Specific annual ratings vary.
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