1996 Dodge Neon Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1996 Codes Platform: PG 👋 Introduction Market Position Segment: Compact car, economy segment. Target Audience: Budget-conscious buyers, first-time car owners, individuals...

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标签: 1996 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Codes

Platform:

👋 Introduction

Market Position

Segment:

Compact car, economy segment.

Target Audience:

Budget-conscious buyers, first-time car owners, individuals seeking reliable and affordable transportation.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Mazda Protege.

Key Features

Design Philosophy:

Fun-to-drive characteristics, sporty styling for its class, and an emphasis on value.

Distinguishing Traits:

Distinctive exterior styling, surprisingly roomy interior for its size, agile handling, and a competitive price point.

📋 Manual Details

Coverage Areas

Models Covered:

All models and trim levels of the 1996 Dodge Neon

Repair Scope:

A-Z (All repairs from basic maintenance to complex diagnostics and overhauls)

Page Count

Estimated Pages:

Approximately 1500-2000 pages (typical for comprehensive service manuals of this era)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Printed (original dealership issue, often bound or in a binder)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine performance diagnostics, engine control systems (ECM/PCM).

Transmission:

Manual transmission (D50 series) and automatic transmission (A570/A580 series) diagnostics, repair, and overhaul procedures. Clutch system.

Chassis:

Suspension systems (front and rear), steering system, brake system (hydraulic, ABS components), wheel alignment specifications.

Electrical:

Complete wiring diagrams, lighting systems, charging system, starting system, instrument panel, power accessories, body control modules, diagnostic connectors (OBD-I).

Body:

Body construction, exterior trim, interior trim, climate control system (HVAC), seats, safety restraints (airbags if equipped), glass, doors, hood, trunk.

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid checks and changes, filter replacements, belt inspections and replacements, spark plug service, tire rotation.

Diagnostics:

Troubleshooting flowcharts for common symptoms, diagnostic trouble codes (DTCs), scan tool procedures (OBD-I era), electrical circuit testing, mechanical testing.

Repair:

Component removal, installation, adjustment, and overhaul procedures for all major systems.

Specifications:

Torque specifications for all fasteners, clearances, fluid capacities, electrical specifications, diagnostic values.

Technical Depth

Depth:

Comprehensive and detailed, suitable for professional technicians. Includes detailed illustrations, exploded views, and diagnostic flowcharts.

📊 Manual Specifications

File Format

Digital Format Quality:

High-resolution scans of original pages, searchable text (if digitally converted), clear reproduction of diagrams and photos.

Print Quality

Original Print Quality:

Professional dealership-grade printing with clear text and sharp diagrams/illustrations.

Binding Type

Original Binding:

Likely a multi-ring binder or professionally bound volume for durability in a workshop environment.

Paper Type

Original Paper Type:

Durable, high-quality paper stock designed for repeated use in a service bay.

⚙️ Engine Specifications

Primary Engine

Engine Code Displacement:

2.0L SOHC (Single Overhead Cam) I4 (EJ20E/EJ20E-C - Chrysler designation for Japanese Mitsubishi 4G93-based engine)

Engine Type:

Inline 4-cylinder, naturally aspirated

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

9.3:1

Performance

Horsepower:

132 hp @ 6000 rpm

Torque:

130 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Engine Control

Engine Management System:

Chrysler Powertrain Control Module (PCM)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission (Getrag/Chrysler D50)

Optional

Transmission Type:

4-speed automatic transmission (Chrysler A570/A580)

Features

Automatic Transmission Features:

Lock-up torque converter for improved fuel economy.

Fluid Specifications

Manual Transmission Fluid:

SAE 75W-90 GL-3 or GL-4 (Check manual for specific Chrysler part numbers, e.g., Mopar MS-9224)

Automatic Transmission Fluid:

Chrysler ATF+3 (MS-9224) or equivalent

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length:

174.4 inches (4430 mm)

Width:

66.9 inches (1700 mm)

Height:

54.7 inches (1390 mm)

Weights

Curb Weight:

Approx. 2600-2750 lbs (1179-1247 kg) depending on model and equipment.

Gross Vehicle Weight Rating:

Approx. 3600 lbs (1633 kg)

Cargo

Trunk Volume:

Approx. 10.7 cubic feet (sedan), 13.5 cubic feet (coupe)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

Driver: 4 Stars, Passenger: 4 Stars (for comparable models of the era, specific 1996 data may vary).

Passive Features

Airbags:

Driver and front passenger airbags standard on most trims.

Seat Belts:

Front pretensioner seatbelts, three-point rear seatbelts.

Child Seat Anchors:

LATCH system not standard; typically uses lap/shoulder belts for child restraints.

Active Features

Brakes:

Front: Ventilated discs, Rear: Drums. Optional ABS (Anti-lock Braking System).

ABS Availability:

Optional, typically on higher trims or as a separate package.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player. Optional CD player. Basic speaker systems.

User Interface:

Analog gauges, physical buttons for climate control and radio.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Optional anti-lock braking system.

Connectivity

Diagnostic Port:

OBD-I (On-Board Diagnostics, First Generation) connector, typically located under the dashboard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, with regular oil and filter changes.

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) as a guideline.

Spark Plugs:

Replace every 60,000 miles (96,000 km) (typically platinum or iridium plugs recommended).

Timing Belt:

Non-interference engine, but inspection/replacement recommended around 90,000-100,000 miles (144,000-160,000 km) or 7 years.

Fluid Specifications

Engine Oil:

API Service SJ or SL rated, SAE 5W-30 synthetic blend or full synthetic recommended (check manual for specific viscosity and Mopar part numbers).

Coolant:

Chrysler Preferred Mopar Antifreeze/Coolant (50/50 mix with distilled water), typically a silicate-treated ethylene glycol based coolant.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Chrysler Power Steering Fluid orDexron II/III ATF.

Known Issues

Engine Issues:

Head gasket leaks (especially after overheating), oil leaks, PCV system issues, intake manifold gasket leaks.

Suspension Issues:

Worn front control arm bushings, worn ball joints, rear axle bushings.

Electrical Issues:

Door lock actuator failures, power window motor issues, intermittent interior lighting, failing instrument cluster voltage regulators.

Transmission Issues:

Manual transmission clutch wear, automatic transmission solenoid failures or internal wear.

Maintenance Tips

Cooling System Maintenance:

Regular flushing and refilling of coolant is crucial to prevent corrosion and overheating, which can lead to head gasket issues.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Dodge, a division of Chrysler Corporation, established in 1914, known for performance and utility vehicles.

Model Evolution

Neon First Generation:

The Dodge Neon was introduced for the 1995 model year as a replacement for the Dodge Colt. It was part of Chrysler's 'Platform 0' initiative for global vehicle development, sharing its platform with Mitsubishi.

1996 Updates:

Minor updates for 1996, often including minor feature packaging changes or improved reliability enhancements from the previous year.

Production

Manufacturing Location:

Belvidere, Illinois, USA.

Production Years:

First Generation: 1995-1999.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Dodge Neon was named to Car and Driver's '10Best' list in 1995, highlighting its agile handling and sporty nature for its class and price.

Popular Mechanics Car Of The Year:

Received recognition from automotive publications for its innovative design and value proposition.