Target Audience:
Owners of 1996 Dodge Ram trucks seeking to perform their own maintenance and repairs, as well as professional automotive repair shops.
Value Proposition:
Provides detailed, factory-level repair information to save on labor costs and ensure quality workmanship. Essential resource for maintaining the longevity and performance of the vehicle.
Diagnostic Focus:
Emphasis on troubleshooting and diagnostics for various systems, helping to pinpoint problems efficiently.
Repair Detail:
Step-by-step repair procedures with diagrams and illustrations where applicable.
Vehicle Generations Covered:
1996 Dodge Ram (Second Generation - BR/BE Platform)
Trim Levels Covered:
All available trim levels for the 1996 model year
Estimated Page Count:
Approximately 2000-3000 pages (typical for comprehensive service manuals of this era)
Type:
Service and Repair Manual
Format:
Downloadable Digital Format (likely PDF)
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Transmission (Automatic & Manual), Drivetrain (2WD & 4WD, Transfer Case)
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear, ABS), Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Ignition System, Starting System, Charging System, Instruments & Gauges, Body Electrical, Powertrain Control Module (PCM) and related sensors/actuators
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System (Heating, Ventilation, and Air Conditioning), Exterior Trim, Bumpers
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt and hose inspection/replacement, brake pad replacement, tire rotation
Repair:
Component removal and installation, engine overhaul, transmission service, brake caliper replacement, suspension component replacement, steering linkage repair, electrical component troubleshooting and replacement
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting, electrical system diagnostics
Specifications:
Torque specifications for fasteners, fluid capacities, engine specifications, dimensional data, alignment specifications
Depth:
Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs, including component rebuilds and diagnostic procedures. Aimed at professional technicians and skilled DIY enthusiasts.
Engine Options:
3.9L V6 Magnum, 5.2L V8 Magnum, 5.9L V8 Magnum
Engine Code 3 9L:
1996: LSP / LT1 (3.9L V6 OHV 12V)
Engine Code 5 2L:
1996: LSP / LT1 (5.2L V8 OHV 16V)
Engine Code 5 9L:
1996: LSP / LT1 (5.9L V8 OHV 16V)
Horsepower 3 9L Approx:
175 hp @ 4800 rpm
Torque 3 9L Approx:
230 lb-ft @ 3200 rpm
Horsepower 5 2L Approx:
220 hp @ 4400 rpm
Torque 5 2L Approx:
285 lb-ft @ 3200 rpm
Horsepower 5 9L Approx:
230 hp @ 4000 rpm
Torque 5 9L Approx:
330 lb-ft @ 3200 rpm
Injection Type:
Multi-port Electronic Fuel Injection (MPI) for all Magnum engines.
Fuel Type:
Unleaded Gasoline
Transmission Options:
4-speed Automatic (42RE, 46RE, 47RE), 5-speed Manual (NV3500, G360)
Transfer Case Options:
New Process NV241 (manual shift), NV243 (electronic shift - 'Selectable 4WD')
Automatic Transmission Cooling:
External transmission fluid cooler integrated into the radiator or as a separate unit.
Manual Transmission Clutch:
Hydraulically actuated clutch system.
Body Styles:
Regular Cab, Extended Cab (Club Cab), Crew Cab (later generations, but less common in '96 for Ram)
Wheelbase Options:
Various, depending on cab and bed configuration (e.g., 115" for standard bed regular cab, 135" for long bed regular cab, 140.5" for standard bed club cab)
Bed Lengths:
Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft)
Gvwr Range:
Varies by configuration, typically from 6,000 lbs to 8,800 lbs or higher for heavy-duty variants.
NHTSA Frontal Impact:
Refer to specific NHTSA data for 1996 Ram 1500/2500/3500. Often 4-star or 5-star for driver/passenger in frontal impact.
ABS:
Anti-lock Braking System (ABS) typically standard on front wheels, often optional or standard on rear depending on configuration and GVWR.
Airbags:
Driver-side airbag standard. Passenger airbag optional or standard depending on trim and build date.
Seatbelts:
Front and rear seat belts (lap and shoulder belts for front occupants, lap belts for rear occupants in some configurations).
Radio Options:
AM/FM radio with cassette player, optional CD player, or premium sound systems. Manual will cover radio removal, installation, and basic troubleshooting.
Cruise Control:
Standard on many trims, with system components, operation, and troubleshooting covered.
Trailer Wiring:
Wiring diagrams for trailer brake controllers and lighting systems are typically included.
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendation).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions.
Spark Plug Replacement:
Typically every 30,000-60,000 miles, depending on plug type (e.g., conventional vs. platinum).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, depending on towing and severe usage.
Engine Oil Type:
SAE 5W-30 or 10W-30 API certified (check manual for exact viscosity and API service classification).
Engine Oil Capacity 3 9L V6:
Approximately 5 quarts (4.7 liters) with filter.
Engine Oil Capacity 5 2L V8:
Approximately 5 quarts (4.7 liters) with filter.
Engine Oil Capacity 5 9L V8:
Approximately 5 quarts (4.7 liters) with filter.
Transmission Fluid Type:
ATF+3 (Chrysler specification) or equivalent for automatic transmissions.
Coolant Type:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix of coolant and distilled water.
Engine Oil Sludge:
Magnum engines can be prone to oil sludge if maintenance is neglected, especially in early models without improved oil drain plugs. Regular oil changes are critical.
Transmission Overheating:
Automatic transmissions, especially when towing, can overheat. Ensuring proper fluid levels and considering an auxiliary cooler is recommended.
Rust And Corrosion:
Common in older vehicles, particularly in areas exposed to road salt. Frame, rocker panels, and fender wells are susceptible.
Ignition System Failures:
Distributor caps, rotors, and ignition coils can fail over time, leading to misfires and starting issues.
Brake Wear:
Typical for heavy trucks; brake pads and rotors require regular inspection and replacement.
Dodge Truck Legacy:
Dodge has a long-standing history in the pickup truck market, dating back to the early 1930s, establishing a reputation for durability and capability.
Second Generation Ram:
The 1996 model year falls within the second generation (BR/BE) of the Dodge Ram, introduced for the 1994 model year. This generation marked a significant redesign with a more aggressive, bold styling and improved aerodynamics, earning it the nickname 'Big Rig'.
Manufacturing Locations:
Primarily Warren Truck Assembly Plant, Warren, Michigan, USA.