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1996 Dodge Stratus Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Stratus Year: 1996 Codes Platform: JA (Chrysler JA platform) 👋 Introduction Market Position Positioning: The Dodge Stratus was positioned as an affordable, mid-size...
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1996 Dodge Stratus Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stratus
Year:
1996
Codes
Platform:
JA (Chrysler JA platform)
👋 Introduction
Market Position
Positioning:
The Dodge Stratus was positioned as an affordable, mid-size sedan offering good value and practicality in the domestic automotive market. It competed against vehicles like the Ford Taurus, Chevrolet Lumina, and Japanese imports such as the Toyota Camry and Honda Accord.
Competitive Analysis
Competition:
Competed directly with segment leaders, aiming to capture market share through competitive pricing and a focus on comfort and interior space. The Stratus was part of Chrysler's strategy to revitalize its sedan offerings.
Key Features
Features:
Offered a relatively spacious interior, comfortable ride, and a choice of reliable powertrains. The design was characterized by clean lines and a contemporary aesthetic for its time.
📋 Manual Details
Coverage Areas
Overall Coverage:
All models and all repairs A-Z
Vehicle Specificity:
Vehicle specific, not generic repair information
Technician Usage:
Same manual used by dealership technicians
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Print (likely bound)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshaft, valve train, timing, lubrication, cooling system
Engine Performance:
Fuel system, ignition system, emissions control, intake/exhaust systems, turbocharging (if applicable), engine management (ECU)
Transmission Manual:
Manual transmission assembly, clutch, driveline, shift linkage
Transmission Automatic:
Automatic transmission assembly, torque converter, valve body, hydraulic controls, planetary gear sets, electronic controls (if applicable)
Brakes:
Front and rear disc/drum brakes, hydraulic system, ABS (Anti-lock Braking System), parking brake
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, steering knuckles, bushings
Steering:
Power steering system, steering column, rack and pinion, steering linkage
Electrical System:
Battery, charging system (alternator, regulator), starting system, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, switches
Body And Frame:
Body construction, structural components, exterior trim, doors, hood, trunk, bumpers, interior trim, glass, sunroof
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, blower motor, climate controls
Safety Systems:
Airbag system, seat belts, child seat anchors (LATCH)
Accessories:
Power windows, power locks, mirrors, cruise control, audio system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, inspections
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), inspection procedures
Repair:
Component removal and installation, adjustment procedures, rebuilding procedures, component replacement
Specifications:
Torque specifications, alignment specifications, electrical specifications, clearances, fluid capacities
Wiring Diagrams:
Complete vehicle electrical wiring diagrams
Engine Rebuild:
Complete procedures for engine disassembly, inspection, machining, and reassembly.
Transmission Overhaul:
Detailed steps for automatic and manual transmission disassembly, component replacement, and reassembly, including hydraulic circuit testing.
Body Repair:
Guidelines for body panel alignment, rust repair, and replacement of exterior components.
Electrical Troubleshooting:
Step-by-step diagnostic procedures for electrical circuits, including use of multimeters and wiring diagrams.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls
Diagnostic Tools:
Information relevant to using diagnostic tools and scan tools (where applicable for the era)
Diagnostic Charts:
Includes detailed diagnostic charts for common symptoms to pinpoint root causes.
Special Tools:
Identifies specific special tools required for certain procedures, such as fuel pressure gauges, engine timing tools, and bearing pullers.
📊 Manual Specifications
File Format
Format:
Likely a printed, bound manual. If digital, it would typically be PDF.
Print Quality
Quality:
High quality, designed for shop use
Binding Type
Binding:
Likely a durable hardbound or spiral-bound format for ease of use in a workshop environment.
Paper Type
Paper:
Durable, often glossy or semi-gloss paper to withstand workshop conditions and frequent use.
Content Organization
Organization:
Typically organized by major vehicle systems (Engine, Transmission, Brakes, etc.) with clear chapters and sub-sections.
Illustrations:
Includes detailed diagrams, schematics, and photographic illustrations to guide repair procedures.
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.0L SOHC I4 (Mitsubishi 4G63 / Chrysler 2.0)
Engine 1 Displacement:
1997 cc
Engine 1 Horsepower:
132 hp @ 6000 rpm
Engine 1 Torque:
127 lb-ft @ 3500 rpm
Secondary Engine
Engine 2:
2.4L DOHC I4 (Chrysler EDZ)
Engine 2 Displacement:
2429 cc
Engine 2 Horsepower:
145 hp @ 5800 rpm
Engine 2 Torque:
155 lb-ft @ 4400 rpm
Optional Engine
Engine 3:
2.5L SOHC V6 (Mitsubishi 6G73)
Engine 3 Displacement:
2497 cc
Engine 3 Horsepower:
160 hp @ 5600 rpm
Engine 3 Torque:
156 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Management
ECM:
Chrysler NGC (Next Generation Controller) or similar integrated engine control module
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual (Getrag/Chrysler A568 for 2.0L and 2.4L)
Optional
Transmission Type 2:
4-speed Automatic (Chrysler 41TE/42LE 'Ultradrive' for 2.0L, 2.4L, and 2.5L V6)
Features
Automatic Features:
Electronic control, overdrive
Fluid Specs
Automatic Fluid:
Chrysler ATF+4 (or equivalent, consult manual for exact spec for 1996)
Manual Fluid:
GL-3 or GL-4 Manual Transmission Fluid (SAE 75W-90 or 80W-90, consult manual)
📐 Dimensions
Exterior
Wheelbase:
103.7 inches
Length:
187.7 inches
Width:
70.4 inches
Height:
55.7 inches
Weights
Curb Weight:
Approx. 3100-3300 lbs (depending on engine and options)
Gross Vehicle Weight Rating:
Consult vehicle specific VIN plate
Cargo
Trunk Volume:
Approx. 15.0 cubic feet
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (as per NHTSA ratings for the era)
NHTSA Passenger Front Impact:
4 Stars (as per NHTSA ratings for the era)
IIHS Side Impact:
Acceptable (for vehicles equipped with side airbags, if available, though unlikely for 1996)
Active Features
ABS:
Optional (Anti-lock Braking System)
Traction Control:
Not typically available on 1996 models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seat Belts:
Front: Three-point active seatbelts with pretensioners; Rear: Lap and shoulder belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.
Climate Control:
Manual or optional automatic climate control systems
Driver Assistance
Cruise Control:
Optional
Connectivity
Connectivity Features:
No integrated Bluetooth or modern connectivity features. Basic power accessories like windows and locks.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months (synthetic oil recommended for longer intervals, consult manual for specific type)
Air Filter Replacement:
Every 30,000 miles or 2 years
Spark Plug Replacement:
Every 100,000 miles (if using platinum/iridium plugs), 30,000 miles for conventional plugs
Coolant Flush:
Every 60,000 miles or 5 years
Transmission Fluid Change:
Every 60,000 miles or 5 years (automatic transmission)
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 (or 10W-30 depending on climate). Consult owner's manual for exact specification and capacity.
Coolant Type:
Chrysler (Mopar) Antifreeze/Coolant (50/50 mix with distilled water). Ethylene Glycol based. Usually bright orange or yellow for this era.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
ATF+3 or Type 996 power steering fluid (consult manual)
Known Issues
Common Problems:
Head gasket leaks (especially on 2.0L and 2.4L engines), intake manifold gasket leaks, HVAC blower motor failures, power window regulator issues, ABS sensor failures, early automatic transmission shifting problems (especially on 41TE/42LE models).
Engine Performance Issues:
Carbon buildup on valves (especially with 2.0L engine), EGR valve issues, oxygen sensor failures impacting fuel economy and emissions.
Suspension Wear:
Front control arm bushings, sway bar links, and ball joints are common wear items.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge, as a division of Chrysler Corporation, has a long history of producing practical and performance-oriented vehicles. The Stratus represented Chrysler's push into the modern sedan market with contemporary styling and technology.
Model Evolution
Stratus Launch:
The Dodge Stratus was introduced for the 1995 model year as a replacement for the Dodge Spirit and Plymouth Acclaim. It was part of the Chrysler JA platform, sharing its underpinnings with the Chrysler Cirrus and Plymouth Breeze.
Stratus Generation 1:
First generation (1995-2000) based on the JA platform. Known for its distinctive cab-forward styling.
Production
Manufacturing Plant:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Historical Recognitions:
While specific major awards for the 1996 Stratus are not widely documented, it was part of Chrysler's effort to compete in a crowded sedan market. Its design was generally well-received for its era, contributing to Chrysler's overall market presence.
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