🏷️ Basic Information

Make:

Ford

Model:

F-350

Year:

1996

Generation Name:

Ninth Generation (1992-1997)

Vin Decoder Link:

Available via external VIN decoder for specific vehicle configuration.

👋 Introduction

Target Audience:

DIY mechanics, fleet maintenance, enthusiasts owning a 1996 Ford F-350.

Advantage:

Single-year specific OEM data ensures accuracy and relevance, avoiding the dilution of information found in broader generation manuals. PDF format eliminates software compatibility issues.

Feature 1:

Complete factory-level repair data.

Feature 2:

No software installation required, ready-to-use PDF.

Feature 3:

Searchable content and bookmarks for efficient navigation.

Feature 4:

Cost savings for owner repairs.

Feature 5:

Printable sections for on-the-go use.

📋 Manual Details

Primary Coverage:

Complete Factory Workshop Service Repair

Specific Year Coverage:

1996

Model Variant Coverage:

F-350

Estimated Page Count:

Likely exceeds 1500 pages based on OEM manual scope and file size.

Type:

Workshop Service Repair Manual (OEM Equivalent)

Language:

English

Format:

PDF (Single File)

Software Requirement:

None (No installation required)

Searchability:

Searchable text with bookmarks

Printable:

Printable sections

📖 Manual Coverage

Powertrain:

Engine (including cooling, fuel charging, ignition, emissions control, intake, starting, supercharger cooling), Transaxle/Transmission (automatic and manual), Exhaust System (muffler, catalytic converter, heat shields), Fuel System (tank, lines, acceleration control, speed control).

Chassis:

Suspension (front and rear), Wheels and Tires, Driveline System (driveshaft, rear axle/differential), Brake System (front/rear disc brakes, parking brake, hydraulic actuation, power assist, vehicle dynamic systems), Steering System (power steering, pump, reservoir, hoses, cooler, steering gear, column switches, diagnostic codes).

Electrical:

Climate Control, Instrument Cluster and Panel Illumination, Charging System, Entertainment System, Lighting, Module Communications Network, Anti-Theft Systems.

Body And Paint:

Front End Panels, Body Closures, Interior Trim, Exterior Trim, Mirrors, Seating, Glass and Mechanisms, Instrument Panel, Console, Handles, Locks, Latches, Entry Systems, Wipers and Washers, Bumpers, Safety Belts, Supplemental Restraint System (SRS/Airbag).

Wiring Diagrams:

Extensive diagrams for Audio, Navigation, Charging, Climate Control, Seats, Illumination, Convertible Top, Cooling Fan, Engine Controls, Headlamps, Autolamps, Heated Window, Horn, Cigar Lighter, Instrument Cluster, Interior Lamps, Luggage Compartment, Module Communications, Overhead Console, Parking/Rear/License Lamps, Anti-Theft, Power Distribution, Power Locks/Mirrors/Windows, Remote Keyless Entry, Reversing Lamps, Shift Interlock, Speed Control, Splice Locations, Starting System, SRS.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication.

Diagnosis And Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics.

Repair And Replacement:

Detailed step-by-step procedures for component removal, installation, and overhaul across all covered systems.

Component Identification:

Identification codes, part identification, exploded views.

Special Tools:

Identification of special tools and equipment required for specific procedures.

Depth:

Comprehensive DIY to professional-level repair and maintenance, covering everything from basic checks to in-depth overhauls and diagnostics.

📊 Manual Specifications

Type:

PDF

Size:

Approximately 100 MB

Quality:

Designed for clear on-screen viewing and printing, reflecting original OEM manual quality.

Type:

N/A (Digital PDF)

Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Available Engines:

4.9L (300 cu in) I6, 5.8L (351W cu in) V8 Windsor, 7.5L (460 cu in) V8 Big Block.

Horsepower Torque 4.9L:

Approx. 145-150 HP / 265-275 lb-ft Torque

Horsepower Torque 5.8L:

Approx. 215 HP / 325 lb-ft Torque

Horsepower Torque 7.5L:

Approx. 245 HP / 395 lb-ft Torque

Fuel Delivery Systems:

Electronic Fuel Injection (EFI) for all engines.

Cooling System Type:

Pressurized liquid cooling system with radiator, water pump, thermostat, and fan.

🔧 Transmission

Standard Transmission:

5-speed manual transmission (e.g., M5OD-R2) was common.

Optional Transmission:

4-speed automatic transmission (e.g., E4OD) was available, especially with larger engines.

Transmission Cooling:

Automatic transmissions typically featured dedicated transmission fluid coolers integrated with the radiator or as separate units.

📐 Dimensions

Body Styles:

Regular Cab, SuperCab (extended cab).

Bed Lengths:

8 ft (standard) and 8.5 ft (long bed) were common.

Gvwr:

Gross Vehicle Weight Rating varied significantly by configuration, often exceeding 8,500 lbs and going up to 10,000 lbs or more for heavy-duty configurations.

Curb Weight:

Curb weight varied widely based on engine, cab style, and drivetrain, typically ranging from 4,500 lbs to 5,500+ lbs.

🛡️ Safety Features

NHTSA Ratings:

Specific NHTSA crash test ratings for 1996 models would need to be verified through official databases, but generally, trucks of this era had varying levels of safety features compared to modern standards.

Active Safety:

ABS (Anti-lock Braking System) was an option, particularly on rear wheels and later on all four wheels.

Passive Safety:

Seat belts (lap and shoulder belts for front occupants), strong steel frame construction.

Airbags:

Driver-side airbag was standard for 1996 model year in the US.

💡 Technology Features

Audio System:

Factory AM/FM radio with cassette player, optional CD player. Speaker configurations varied by trim level.

Driver Assistance Features:

Limited by modern standards. Primarily focused on mechanical systems like power steering and optional ABS. Cruise control was a common convenience feature.

Connectivity Features:

No integrated Bluetooth or modern connectivity. Aftermarket solutions available.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.

Transmission Fluid Interval:

Automatic transmission fluid and filter service recommended every 30,000-50,000 miles. Manual transmission fluid inspection and potential change at similar intervals.

Engine Oil Type:

API SG or SH rated oil, viscosity grade depending on climate (e.g., 5W-30 or 10W-30). Refer to manual for exact specifications.

Coolant Type:

Typically a 50/50 mixture of ethylene glycol coolant and distilled water. Specific Ford coolant type recommendations should be followed.

Brake Fluid Type:

DOT 3 brake fluid.

Power Steering Fluid:

Ford's specific power steering fluid or an equivalent meeting Ford specifications.

Common F350 Issues 1996:

Potential for fuel pump issues, exhaust manifold leaks (especially on V8s), distributor less ignition system component wear, ABS sensor failures, and transmission control module (TCM) issues on E4OD automatics. Body rust can also be a concern depending on climate.

📚 Vehicle History

Ford Truck Legacy:

Ford has a long and storied history with its F-Series trucks, dating back to 1948, establishing a reputation for durability and capability in the heavy-duty segment.

Ninth Gen Features:

The ninth generation (1992-1997) saw a significant styling update from the OBS (Old Body Style) generation, featuring a more aerodynamic front end, improved interior comfort, and modernizations like EFI.

Manufacturing Plant:

Ford trucks were manufactured in various plants in North America, including locations like Kansas City, Missouri, and Ontario, Canada.

🏆 Awards & Recognition

Industry Recognition:

Ford F-Series trucks have consistently been top sellers and recognized for their capability and durability in the pickup truck market. Specific awards for the 1996 model year would typically be related to sales or segment leadership.