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Jeep Grand Cherokee 1996 Factory Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1996 Chassis Code: ZJ Codes Product Name: Jeep Grand Cherokee 1996 Factory Service Repair Manual 👋 Introduction Market Position Positioning:...
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Jeep Grand Cherokee 1996 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
1996
Chassis Code:
ZJ
Codes
Product Name:
Jeep Grand Cherokee 1996 Factory Service Repair Manual
👋 Introduction
Market Position
Positioning:
Premium mid-size SUV, known for its capability, comfort, and available luxury features.
Competitive Analysis
Competitors:
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder
Key Features
Unique Selling Points:
Quadra-Coil suspension, available Selec-Trac full-time four-wheel drive, luxurious interior appointments for its class, robust towing capacity.
Manual Utility
Benefit To Owner:
Empowers owners and technicians with factory-accurate information to perform accurate diagnostics, repairs, and maintenance, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for all systems of the 1996 Jeep Grand Cherokee ZJ
Page Count
Estimated Page Count:
Over 1500 pages (typical for factory service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Cooling System, Fuel System, Starting System, Charging System, Exhaust System, SFI System, Engine Control System, Transmission (Manual and Automatic)
Chassis:
Steering System, Suspension Systems (Front and Rear), Brake System, Wheel and Tire System, Drive Shafts, Differentials, Parking Brake
Electrical:
Lighting System, Ignition System, Wiring Diagrams, Instrument Panel, Audio & Visual System, Power Mirror Control, Power Window Control, Power Door Lock Control, Air Conditioning System, Heater Radiator, Wiper and Washer System, Horn, Antenna System, Supplemental Restraint System (Airbags)
Body:
Body Repair, Exterior Panels (Bumpers, Fenders, Hood, Doors, Back Door), Interior Trim, Sun Roof, Glass (Windshield, Windows), Seat Belts, Airbags
Procedures Included
Routine Maintenance:
Oil changes, fluid checks and replacements, filter changes, belt inspections and replacement, spark plug service, tire rotation and pressure checks
Diagnostics:
Troubleshooting guides for common issues, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation for major systems
Specifications:
Torque specifications, clearances, fluid capacities, electrical data, diagnostic parameters
Technical Depth
Depth:
Expert level. Covers everything from basic maintenance to full engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs. Designed for professional technicians but accessible to advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Printability:
Printable pages for offline use or creating physical copies
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper Quality:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
4.0L (3956cc) OHV V6 (242 cu in)
Engine 1 Horsepower:
180 hp @ 4700 rpm (approx.)
Engine 1 Torque:
220 lb-ft @ 3200 rpm (approx.)
Optional Engine
Engine 2 Variant:
5.2L (5211cc) OHV V8 (318 cu in) Magnum
Engine 2 Horsepower:
220 hp @ 4400 rpm (approx.)
Engine 2 Torque:
295 lb-ft @ 3200 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI), Sequential Fuel Injection (SFI)
Fuel Type:
Unleaded gasoline
Emission Control
Emission Systems:
Catalytic converter, EGR (Exhaust Gas Recirculation), Charcoal Canister
🔧 Transmission
Standard
Transmission 1:
4-speed Automatic (42RE)
Optional
Transmission 2:
5-speed Manual (NV3550) - Less common
Features
Transfer Case Options:
Command-Trac NV242 (part-time 4WD with 2WD, 4F-Low, 4F-High, 4F-Auto options), Selec-Trac NV242HD (full-time 4WD with similar modes)
Fluid Type
Automatic Transmission Fluid:
ATF+3 (Chrysler Material Standard MS-9229)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil (specific viscosity to be confirmed in manual)
📐 Dimensions
Exterior
Length:
178.4 inches (4531 mm)
Width:
70.5 inches (1791 mm)
Height:
64.7 inches (1643 mm)
Wheelbase:
104.0 inches (2642 mm)
Weights
Curb Weight V6:
Approx. 3900-4100 lbs (1769-1860 kg)
Curb Weight V8:
Approx. 4100-4300 lbs (1860-1950 kg)
Towing Capacity:
Up to 6500 lbs (2948 kg) with optional tow package and V8 engine
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Four-star rating (typical for this era)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all wheels
4Wd System:
Available Selec-Trac and Command-Trac 4WD systems for enhanced traction
Passive Features
Airbags:
Driver and passenger front airbags. Side Air Bag Sensor Assy and Front Seat Airbag Assy mentioned in index indicate potential for side airbags depending on trim.
Seat Belts:
Front and rear seat belts, front seat belt pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and optional CD player. Radio Receiver Assy and Amplifier Antenna Assy covered.
Speakers:
Front and rear speaker configurations. Rear Speaker Assy and Front Speaker Assy detailed.
Driver Assistance
Cruise Control:
Available cruise control system
Speed Sensing:
Speed Sensor Front mentioned, implying speed-sensitive functions
Connectivity
Antenna System:
Roof Antenna Pole Sub-Assy and Antenna Cord Sub-Assy covered for radio reception
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 5,000 miles or 3 to 6 months (refer to manual for specific type of oil and driving conditions)
Transmission Fluid Change:
Every 30,000 to 60,000 miles (depending on usage and fluid type)
Coolant Flush:
Every 30,000 miles or 2-3 years
Fluid Specifications
Engine Oil:
API Service SG, SH, or SJ rated oil. Viscosity grade: SAE 5W-30 for most conditions, SAE 10W-30 also acceptable (refer to manual for specific temperature ranges).
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+3 or specified power steering fluid
Known Issues
Common Problems:
Cracked cylinder heads (especially early 5.2L V8), radiator leaks, transmission issues (e.g., slipping, solenoid failures), transfer case chain stretch, interior component wear (e.g., headliner sagging, door panel delamination), fuel pump failures.
Repair Difficulty Common Issues:
Some common issues like cylinder head replacement are labor-intensive and require specialized knowledge, readily available in this manual.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for off-road capability and ruggedness, dating back to World War II.
Model Evolution
Zj Generation:
The ZJ generation (1993-1998) was the first Grand Cherokee to offer a unibody construction, improving ride comfort and handling while retaining significant off-road prowess. It introduced the available V8 engine and luxury features.
Production
Manufacturing Location:
Jefferson North Assembly, Detroit, Michigan, USA
Production Years
Zj Production Span:
1993-1998
🏆 Awards & Recognition
Recognitions
Automotive Press:
Often praised by automotive journalists for its blend of on-road comfort and off-road capability, establishing it as a benchmark in its class for its debut generation.
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