Systems Covered:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Manual Transmission (though not primary), Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical, Multiplex/CAN Communication, and more.
Engine Mechanical:
Detailed procedures for engine removal/installation, internal component overhaul (pistons, rings, bearings, crankshaft, camshafts), cylinder head service, timing system maintenance, and more.
Engine Electrical:
Wiring schematics for ignition, starting, charging systems, fuel injection, and all related engine sensors and actuators.
Transmission Auto:
Diagnosis, repair, and overhaul procedures for the 4R70W automatic transmission, including valve body service, torque converter replacement, and electronic control diagnostics.
Suspension Steering:
Comprehensive coverage of front and rear suspension components, including independent rear suspension, air suspension system service (if equipped), steering linkage, power steering pump and rack diagnosis and repair.
Brakes:
Detailed procedures for brake system maintenance, including disc brake caliper service, rotor replacement, brake pad replacement, bleeding the brake system, and ABS component diagnostics.
Climate Control:
Service and repair of the air conditioning system, including refrigerant handling (R134a), compressor, evaporator, condenser, and climate control module diagnostics.
Body Electrical:
Extensive coverage of the vehicle's electrical system, including lighting, power windows, power locks, mirrors, seats, instrument cluster, audio system, and body control modules.
Restraint Systems:
Details on the Supplemental Restraint System (SRS) airbags, seat belt pre-tensioners, and related control modules and sensors.
Multiplex Can Communication:
Diagnostic information and schematics related to the vehicle's multiplex communication networks (e.g., OBD-II diagnostic capabilities).
Procedures Included:
Step-by-step instructions for maintenance, servicing, diagnosis, and repair. Includes detailed diagrams, illustrations, wiring schematics, and specifications.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues, often involving diagnostic trouble codes (DTCs) and pinpoint tests.
Diagnostics:
In-depth diagnostic procedures for all major vehicle systems, including the use of specialized scan tools and diagnostic equipment.
Special Tools:
Identification and usage instructions for special tools required for specific repair procedures.
Emission Controls:
Service and troubleshooting for emission control systems, including catalytic converters, oxygen sensors, and evaporative emission systems.
Technical Depth:
Factory-level detail, covering complete repair, advanced diagnostics, and precise specifications, identical to what dealership technicians use.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Alignment Specifications:
Wheel alignment specifications including camber, caster, and toe angles for front and rear axles.
Electrical Schematics:
Complete and detailed wiring diagrams for every electrical system in the vehicle, essential for diagnosing electrical faults.
Component Locations:
Diagrams and descriptions indicating the location of all major components, sensors, actuators, and modules.
Diagnostic Codes:
Information on reading and interpreting diagnostic trouble codes (DTCs) through the OBD-II port.
Oil Change Interval:
Typically every 5,000 miles or 6 months, or as per specific usage conditions detailed in the manual.
Transmission Fluid Change Interval:
Refer to manual for specific mileage or time intervals (e.g., 50,000-100,000 miles under normal conditions).
Engine Oil Specification:
SAE 5W-30 API SG or higher (check manual for specific approvals).
Coolant Specification:
Ford Premium Engine Coolant (VC-4) or equivalent, a 50/50 mix of coolant and distilled water.
Transmission Fluid Specification:
MERCON V Automatic Transmission Fluid (ATF) (or MERCON if specified for earlier production runs).
Power Steering Fluid:
Refer to manual for specific power steering fluid type (likely MERCON or equivalent).
Brake Fluid:
DOT 3 brake fluid.
Known Issues:
Air suspension system (especially air springs and compressor) can be prone to leaks; potential for throttle body issues; electrical gremlins are not uncommon in older vehicles; camshaft synchronizer sensor issues.