1996 Mazda 626/MX-6 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 / MX-6 Year: 1996 Generation Platform Code: GC (for MX-6, shared with Ford Probe) Codes Vin Model Code 626: GE (typical for...

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标签: 1996 626 Car Cars Mazda MX Models MX-6

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

626 / MX-6

Year:

Generation

Platform Code:

GC (for MX-6, shared with Ford Probe)

Codes

Vin Model Code 626:

GE (typical for this generation)

Vin Model Code Mx6:

GD (for this generation)

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent mechanics, and Mazda dealerships.

Competitive Analysis

Value Proposition:

Provides essential, factory-accurate information for cost-effective maintenance and repair, saving on dealership labor costs.

Key Features

Feature Illustration Detail:

Detailed illustrations and hundreds of photos guide users through complex procedures.

Feature Completeness:

100% complete and intact factory documentation.

Feature Usability:

User-friendly for both novice and experienced technicians.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service and repair for both Mazda 626 and MX-6 models.

Page Count

Estimated Page Count:

Likely 1000+ pages (typical for factory workshop manuals of this era)

Manual Type

Manual Type:

Factory Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU/ECM).

Transmission Systems:

Manual and Automatic Transmission service, overhaul, and diagnostics.

Drivetrain Systems:

Front Wheel Drive (FWD), CV joints, drive shafts, differentials.

Suspension Steering:

Front and rear suspension (e.g., MacPherson struts, multi-link), steering system (power steering), wheel alignment.

Brake Systems:

Front and rear brake systems (disc/drum configurations), ABS (if equipped), hydraulic systems.

Electrical Systems:

Complete electrical diagrams, battery, charging system, starting system, lighting, instrumentation, power accessories, chassis electronics.

HVAC Systems:

Heating, Ventilation, and Air Conditioning (HVAC) operation, diagnosis, and repair.

Body Exterior:

Body panel removal/installation, trim, glass, doors, latches, exterior lighting.

Body Interior:

Interior trim panels, seats, dashboard, center console, safety restraints (airbags, seatbelts).

Procedures Included

Maintenance Procedures:

Routine maintenance checks, fluid changes, filter replacements, spark plug replacement, belt adjustments.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine management and ABS systems.

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters.

Technical Depth

Depth Of Coverage:

Factory-level detail, suitable for complete vehicle overhaul, including internal engine and transmission components.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Printability:

All pages are printable for convenient workshop use.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Quality:

High-resolution digital images and text, mimicking factory paper quality.

⚙️ Engine Specifications

Primary Engine 626

Engine Code 626:

FS-DE (2.0L DOHC Inline-4)

Displacement 626:

1998 cc (2.0 Liters)

Bore X Stroke 626:

83.0 mm x 92.0 mm

Compression Ratio 626:

9.0:1

Horsepower 626:

120 hp @ 5500 rpm (approx.)

Torque 626:

125 lb-ft @ 4500 rpm (approx.)

Engine Mx6 Optional

Engine Code Mx6:

KL-ZE (2.5L DOHC V6 - high performance variant)

Displacement Mx6:

2490 cc (2.5 Liters)

Bore X Stroke Mx6:

84.5 mm x 74.2 mm

Compression Ratio Mx6:

9.7:1

Horsepower Mx6:

164 hp @ 6000 rpm (approx.)

Torque Mx6:

153 lb-ft @ 5000 rpm (approx.)

Fuel System

Fuel Delivery Type:

Electronic Fuel Injection (EFI) with Sequential Port Injection.

Fuel Type:

Unleaded Gasoline (87 Octane minimum, higher recommended for V6)

Performance

Engine Controls:

Engine Control Module (ECM) managing fuel, ignition, and emissions.

🔧 Transmission

Standard 626

Transmission Type 626:

5-speed Manual Transmission (FS-DE)

Optional 626

Transmission Type 626 Optional:

4-speed Automatic Transmission (FS-DE)

Standard Mx6

Transmission Type Mx6:

5-speed Manual Transmission (KL-ZE)

Optional Mx6

Transmission Type Mx6 Optional:

4-speed Automatic Transmission (KL-ZE)

Features

Transmission Fluid Spec Manual:

Refer to manual for specific gear oil type (e.g., API GL-4, SAE 75W-90).

Transmission Fluid Spec Auto:

Mazda ATF-M III or equivalent (Dexron III).

📐 Dimensions

Exterior 626 Sedan

Length 626 Sedan:

Approx. 4650 mm (183.1 in)

Width 626 Sedan:

Approx. 1755 mm (69.1 in)

Height 626 Sedan:

Approx. 1395 mm (54.9 in)

Exterior Mx6 Coupe

Length Mx6 Coupe:

Approx. 4500 mm (177.2 in)

Width Mx6 Coupe:

Approx. 1750 mm (68.9 in)

Height Mx6 Coupe:

Approx. 1300 mm (51.2 in)

Wheels Tires

Wheelbase:

Approx. 2615 mm (103.0 in) for 626, 2600 mm (102.4 in) for MX-6

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 in)

Weights

Curb Weight:

Approx. 1300-1500 kg (2866-3307 lbs) depending on engine and trim

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Could vary; generally considered safe for its era, but specific ratings for 1996 models might be limited.

Active Features

ABS Availability:

Available, particularly on higher trims and V6 models.

Passive Features

Airbags:

Driver and passenger airbags standard on most models for 1996.

Seatbelts:

Three-point front seatbelts, rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.

Driver Assistance

Cruise Control:

Standard on most trims.

Power Features:

Power windows, power door locks, power mirrors common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (or as per owner's manual recommendation).

Timing Belt Interval:

100,000 miles or 10 years for the FS-DE (interference engine). Check manual for KL-ZE timing chain/belt details.

Spark Plug Replacement:

Approximately 60,000-100,000 miles, depending on plug type (e.g., platinum).

Fluid Specifications

Engine Oil Spec:

API SG or SH, SAE 5W-30 or 10W-30 (check manual for precise viscosity and capacity).

Coolant Spec:

Ethylene Glycol based coolant, 50/50 mix with distilled water.

Brake Fluid Spec:

DOT 3 or DOT 4.

Known Issues

Common Maintenance Issues Fsde:

Potential for intake manifold gasket leaks, timing belt replacement is critical due to interference design, potential for oil leaks from seals.

Common Maintenance Issues Klze:

Can be prone to intake manifold runner issues (if applicable), coolant crossover pipe leaks, and timing belt service is crucial.

Suspension Wear:

Bushings and ball joints can wear over time, leading to clunks or poor handling.

Electrical Corrosion:

Ground points and connectors can be susceptible to corrosion, especially in humid climates.

📚 Vehicle History

Brand Heritage

Mazda Reputation:

Mazda known for 'Zoom-Zoom' driving dynamics, reliability, and innovative rotary engines (though not in these models).

Model Evolution 626

626 Generation Context:

This is the fifth generation (GE) of the Mazda 626, introduced in 1991, with a facelift for 1994, continuing through 1997.

Model Evolution Mx6

Mx6 Generation Context:

This corresponds to the second generation (GD) of the MX-6, a sporty coupe often sharing platforms and powertrains with the Ford Probe.

Production

Manufacturing Location:

Typically Japan (Mazda's Hofu Plant) or sometimes other Mazda assembly plants.

🏆 Awards & Recognition

Recognitions

General Reputation:

Mazda models of this era were often praised for their styling and sporty handling, particularly the MX-6.