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Mitsubishi Galant 1996 All Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1996 Codes Chassis Code: E39A, E54A, E64A, E74A, E84A (depending on market and engine) 👋 Introduction Market Position Positioning: The 1996...
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Mitsubishi Galant 1996 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1996
Codes
Chassis Code:
E39A, E54A, E64A, E74A, E84A (depending on market and engine)
👋 Introduction
Market Position
Positioning:
The 1996 Mitsubishi Galant was a mid-size sedan known for its value, sporty handling (especially in V6 models), and robust engineering. It competed with models like the Honda Accord, Toyota Camry, and Ford Taurus.
Competitive Analysis
Advantages:
Offered a good balance of performance, comfort, and reliability. The available V6 engine provided a distinct advantage in power over many four-cylinder competitors. Its styling was considered modern for its era.
Key Features
Features:
Available with 2.4L 4-cylinder (4G64) or 3.0L V6 (6A13) engines. Front-wheel drive standard, with optional all-wheel drive on some performance variants (e.g., GSX). Available with manual or automatic transmissions. Sporty chassis tuning contributed to good handling.
📋 Manual Details
Coverage Areas
Markets Covered:
North America, Europe, Japan, and other global markets
Page Count
Total Pages:
Estimated 1000+ pages (typical for a comprehensive service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical (4G63, 4G64, 6A13), Engine Control Systems (ECU, EFI, Ignition), Fuel System, Cooling System, Lubrication System, Exhaust System
Transmission:
Manual Transmission (W5M33, KM224), Automatic Transmission (F4A23, F4A33), Clutch System, Drivetrain Components (CVT optional in some markets)
Brakes:
Hydraulic Brake System, ABS System, Parking Brake
Suspension Steering:
Front Suspension (MacPherson Strut), Rear Suspension (Multi-link), Power Steering System, Steering Column
Electrical:
Wiring Diagrams, Lighting System, Charging System, Starting System, Ignition System, Audio System, Power Accessories (windows, locks, mirrors), Climate Control System, Instrument Cluster
Body:
Body Exterior (panels, doors, hood, trunk), Body Interior (trim, seats, dashboard), Glass, Wiper/Washer System
HVAC:
Air Conditioning System, Heating System, Ventilation System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspections and Replacement, Fluid Checks and Top-offs, Tire Rotation
Repair:
Engine Overhaul, Transmission Rebuild, Brake Pad and Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Circuit Diagnosis
Technical Data:
Torque Specifications, Clearances, Timing Procedures, Diagnostic Specifications, Component Testing
Technical Depth
Depth:
Comprehensive: Covers everything from basic scheduled maintenance to full engine and transmission rebuilds, including electrical system diagnostics and bodywork repair.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Searchability:
Searchable text content for quick information retrieval
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4G64 2.4L SOHC I4, 6A13 3.0L SOHC V6
Performance
4G64 Horsepower:
Approx. 135-143 hp @ 5500-6000 rpm (depending on exact configuration)
4G64 Torque:
Approx. 145-150 lb-ft @ 3500-4000 rpm
6A13 Horsepower:
Approx. 175-180 hp @ 5500-6000 rpm
6A13 Torque:
Approx. 195-200 lb-ft @ 4000-4500 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane minimum recommended, 91+ for optimal performance)
Codes
Engine Codes:
4G64 (2.4L Inline-4), 6A13 (3.0L V6)
Timing System
Timing Belt:
Timing Belt Driven (4G64, 6A13)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (STD on some trims), 4-Speed Automatic Transmission (Optional on most trims, standard on some)
Optional
All Wheel Drive:
Optional All-Wheel Drive (AWD) with Active Transfer Clutch (ATC) available on certain performance models (e.g., GSX)
Features
Automatic Features:
Electronically Controlled Transmission (ECT) with Sport/Normal modes
Fluid Specifications
Automatic Transmission Fluid:
Mitsubishi DiaQueen SP-III or equivalent ATF (refer to manual for exact specification)
Manual Transmission Fluid:
GL-4 SAE 75W-90 Gear Oil (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 185.2 inches (4704 mm)
Width:
Approx. 69.3 inches (1760 mm)
Height:
Approx. 55.1 inches (1400 mm)
Wheelbase:
Approx. 104.3 inches (2649 mm)
Weights
Curb Weight:
Approx. 3000-3400 lbs (1361-1542 kg), varies by engine and trim
Gross Vehicle Weight Rating:
Refer to vehicle placard
Cargo
Trunk Volume:
Approx. 15.0 cubic feet (varies slightly by model)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Not specifically rated for 1996 in all categories, but generally performed adequately for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear seatbelts, pretensioners for front occupants.
Body Structure:
Reinforced impact safety system (RISE) body construction for improved crashworthiness.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Available cruise control system.
ABS:
Anti-lock Braking System (as previously mentioned).
Connectivity
Early Features:
Standard automotive electronics of the mid-90s; no advanced connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3-4 months (typical for the era, refer to manual for exact interval based on driving conditions)
Engine Oil Filter Replacement:
With every oil change
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for standard plugs, 100,000 miles (160,000 km) for platinum/iridium plugs (if equipped)
Timing Belt Replacement Interval:
Every 60,000 miles (96,000 km) or 5 years (critical for these engines to prevent catastrophic damage)
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years
Fluid Specifications
Engine Oil Viscosity:
10W-30 or 5W-30 (depending on climate and engine type, refer to manual)
Engine Oil Capacity:
Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter change (refer to manual for exact)
Coolant Type:
Ethylene Glycol Based Antifreeze (Blue or Green color, typically a 50/50 mix with distilled water)
Power Steering Fluid:
Dexron II or equivalent ATF (refer to manual)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Engine Mounts:
Hydraulic engine mounts can degrade over time, leading to increased vibration.
Exhaust Manifold Cracks:
Exhaust manifold cracks can occur due to heat cycles, especially on the 4G63 and 4G64 engines.
O2 Sensor Failure:
Oxygen sensors can fail, leading to poor fuel economy and increased emissions.
Cv Axle Boots:
Torn CV axle boots are a common issue, leading to joint damage if not addressed.
Idler Pulley Bearing:
Idler pulley bearing noise on the 4G64 engine can be indicative of impending failure.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors has a long history in automotive manufacturing, known for its engineering prowess, particularly in turbocharged engines and 4WD systems (e.g., Lancer Evolution).
Model Evolution
Galant Generations:
The 1996 model represents the eighth generation of the Mitsubishi Galant, which debuted for the 1994 model year. This generation saw a significant redesign with more aerodynamic styling and improved chassis dynamics.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly occurring in other global locations.
Production Years:
Eighth Generation: 1994-1998
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While not a recipient of major year-specific awards, the Galant consistently received good reviews for its handling and value in automotive publications of its time.
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