1996 Saab 900 Service & Repair Manual

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🏷️ Basic Information Identification Make: Saab Model: 900 Year: 1996 Codes Chassis Code: NG900 (New Generation 900) 👋 Introduction Market Position Positioning: Premium compact/mid-size car with a focus on safety...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

NG900 (New Generation 900)

👋 Introduction

Market Position

Positioning:

Premium compact/mid-size car with a focus on safety and unique design

Competitive Analysis

Competitors 1996:

BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volvo S40/V40

Key Features

Saab Philosophy:

Emphasis on Scandinavian design, pilot-inspired interiors, and safety innovations.

Ng900 Development:

Redesigned from the ground up, moving away from the older Saab 900 platform.

Convenience

Digital Advantage:

More convenient and less expensive than traditional printed manuals.

📋 Manual Details

Coverage Areas

Primary Coverage:

Factory-derived service and repair information

Page Count

Estimated Pages:

Extensive (digital format, content is comprehensive)

Manual Type

Type:

Service and Repair Manual Software

Language

Language:

English

Format

Format:

Online Software / Web-based Access

📖 Manual Coverage

Systems Covered

Engine:

Yes (Diagnosis, repair, overhaul)

Transmission:

Yes (Diagnosis, repair, overhaul - manual and automatic)

Brakes:

Yes (Hydraulics, ABS, pad/rotor replacement, service)

Suspension:

Yes (Front and rear suspension components, alignment, shocks/struts)

Steering:

Yes (Power steering system, steering rack, tie rods)

Electrical System:

Yes (Wiring diagrams, component testing, diagnostics)

HVAC:

Yes (Heating, Ventilation, and Air Conditioning system service and repair)

Body And Frame:

Yes (Body panel repair, trim, glass replacement)

Fuel System:

Yes (Fuel pump, injectors, lines, tank service)

Exhaust System:

Yes (Catalytic converter, muffler, pipes, mounting)

Cooling System:

Yes (Radiator, water pump, thermostat, hoses, coolant specifications)

Ignition System:

Yes (Spark plugs, coils, ignition timing)

Emissions Control:

Yes (Component function and testing)

Safety Systems:

Yes (Airbags, seat belts, ABS)

Procedures Included

Maintenance:

Yes (Scheduled maintenance, fluid changes, filter replacements)

Troubleshooting:

Yes (Diagnostic procedures for common and uncommon faults)

Repair:

Yes (Detailed step-by-step repair instructions for all major components)

Overhaul:

Yes (Engine and transmission rebuild procedures)

Replacement:

Yes (Component replacement for brakes, suspension, engine parts, etc.)

Adjustment:

Yes (e.g., parking brake adjustment, door alignment)

Diagnosis:

Yes (Systematic fault finding)

Wiring Diagrams:

Yes (Comprehensive electrical schematics)

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine rebuilds and complex diagnostics)

Diagnostic Tools:

Details required diagnostic tools and procedures

Torque Specifications:

Yes (All critical torque values provided)

Tolerances:

Yes (Component clearances and wear tolerances)

Special Tools:

Identifies specific Saab special tools where applicable

📊 Manual Specifications

File Format

Software Compatibility:

PC, Laptop, Smartphone, Tablet (requires internet and web browser)

Print Quality

Print Quality Digital:

High-resolution digital content, easily readable

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

Access Duration

Access Duration:

1 Year (with discounts for renewal)

Licensing

Licensing:

Officially Licensed, derived from OE materials

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

B234L (2.3L) / B204L (2.0L Turbo) / B204E (2.0L Naturally Aspirated)

Engine Type:

Inline-4 Cylinder, DOHC

Performance

Displacement 2 0L:

1985 cc (121.1 cu in)

Horsepower 2 0L Na:

130 hp @ 5500 rpm (approx.)

Torque 2 0L Na:

180 Nm @ 4300 rpm (approx.)

Displacement 2 3L:

2290 cc (139.7 cu in)

Horsepower 2 3L:

150 hp @ 5700 rpm (approx.)

Torque 2 3L:

210 Nm @ 4300 rpm (approx.)

Turbocharger Option:

Yes (2.0L Turbocharged models - Aero, SE Turbo)

Horsepower 2 0L Turbo:

185 hp @ 5500 rpm (approx.)

Torque 2 0L Turbo:

263 Nm @ 2100 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPFI)

Recommended Fuel:

Unleaded gasoline (Octane rating varies by engine variant, consult manual for specifics)

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual

Optional

Optional Transmission:

4-Speed Automatic (with Saab Sentronic system)

Features

Gear Ratios:

Specific ratios detailed in the manual for both transmission types.

Transmission Fluid Spec Auto:

Saab Automatic Transmission Fluid (ATF) or equivalent DEXRON III specification (verify in manual).

Transmission Fluid Spec Manual:

Manual Transmission Fluid, SAE 75W-90 GL-4 or GL-5 (verify in manual).

📐 Dimensions

Exterior

Body Styles:

3-door Hatchback, 5-door Hatchback, 2-door Convertible

Length:

Approx. 4610 mm (Hatchback)

Width:

Approx. 1710 mm

Height:

Approx. 1420 mm (Hatchback)

Weights

Curb Weight:

Approx. 1350-1450 kg (Varies by model and equipment)

Gross Vehicle Weight Rating:

Consult manual for specific GVWR

🛡️ Safety Features

Ratings

NHTSA Ratings:

Saab vehicles of this era were recognized for strong safety performance, particularly in frontal impacts. Specific NHTSA ratings for 1996 models may vary, consult official records.

Active Features

Yes (Standard on most models, optional on some trims)

Traction Control:

Available on some turbocharged models (TCS)

Passive Features

Airbags:

Driver and front passenger airbags standard.

Saab Safeseat:

Saab's integrated headrests and supportive seating designed for occupant protection.

Rollover Protection:

Reinforced A-pillars and body structure, particularly notable on the Convertible.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player, with optional CD player. Speaker configurations vary by trim level.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

OBD Ii Compliance:

On-Board Diagnostics II (OBD-II) system for emissions and diagnostics, introduced around this period.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first (verify specific engine variant and oil type in manual).

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km), depending on driving conditions.

Spark Plug Replacement:

Every 30,000 to 60,000 miles (48,000 to 96,000 km) for standard plugs, longer for platinum/iridium (verify in manual).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 10W-30 API SJ or SH (verify specific viscosity and API rating for your engine in the manual).

Coolant Type:

Ethylene Glycol based antifreeze/coolant meeting GM 1825M or equivalent (e.g., Saab Blue coolant or compatible). Verify in manual.

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Known Issues

Oil Sludge Build-Up:

Older turbocharged Saabs could be prone to oil sludge if maintenance intervals were neglected. Regular oil changes with correct oil are crucial.

Diaper Diaphragm Failure:

Common issue on some turbo models, leading to loss of turbo boost or rough running.

Ignition Cassette Failure:

The DI (Direct Ignition) cassette can fail, causing misfires or no-start conditions.

HVAC Blend Door Actuators:

Plastic actuators can become brittle and break, affecting temperature control.

Sid Display Failure:

The Saab Information Display (SID) can suffer from pixel degradation or complete failure.

📚 Vehicle History

Brand Heritage

Founding:

Saab Automobile AB founded in 1945 in Trollhättan, Sweden, originally a manufacturer of aircraft.

Model Evolution

Ng900 Introduction:

The 'New Generation' 900 (NG900) was introduced for the 1994 model year, replacing the original 'Classic' Saab 900.

Platform Sharing:

NG900 shared its platform with the Opel Vectra B.

Production

Production Location:

Trollhättan, Sweden; Uusikaupunki, Finland (Valmet Automotive).

Production Years Ng900

Ng900 Production Years:

1994-1998

🏆 Awards & Recognition

Recognitions

Safety Awards:

Saab consistently received accolades for its safety features and crash test performance throughout the 1990s.

Design Awards:

Saab vehicles were often praised for their unique and functional Scandinavian design.

Certifications

Oe Licensing:

This manual is officially licensed and derived from Original Equipment (OE) materials, ensuring high accuracy and authenticity.