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1996 Subaru Legacy Service Manual Instant Download 96 PDF
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Basic Information Identification Make: Subaru Model: Legacy Year: 1996 Generation: Second Generation (BD/BG/BK) Codes Chassis Codes: BD (Sedan), BG (Wagon), BK (GT Wagon) Introduction Market Position Positioning: The 1996 Subaru...
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| Basic Information | |
| Identification | |
| Make: | Subaru |
| Model: | Legacy |
| Year: | 1996 |
| Generation: | Second Generation (BD/BG/BK) |
| Codes | |
| Chassis Codes: | BD (Sedan), BG (Wagon), BK (GT Wagon) |
| Introduction | |
| Market Position | |
| Positioning: | The 1996 Subaru Legacy was positioned as a versatile, all-wheel-drive capable vehicle in the mid-size segment, appealing to buyers seeking practicality and capability in various weather conditions. |
| Competitive Analysis | |
| Competitors: | Competed against vehicles like the Toyota Camry, Honda Accord, Nissan Altima, and Ford Taurus, differentiating itself primarily through standard AWD. |
| Key Features | |
| Unique Selling Points: | Standard Symmetrical All-Wheel Drive, boxer engine layout, comfortable ride, practical wagon option. |
| Manual Value Proposition | |
| Value: | Enables owners to perform a wide range of maintenance and repairs, saving significant costs on labor. |
| Manual Benefit | |
| Diy Empowerment: | Empowers owners to take control of their vehicle maintenance and repairs, demystifying car care. |
| Manual Details | |
| Coverage Areas | |
| General Coverage: | Comprehensive repair and service for the 1996 Subaru Legacy. |
| Specific Systems: | Engine, transmission, drivetrain, suspension, steering, brakes, electrical systems, body, HVAC, fuel and emissions, cooling, heating. |
| Page Count | |
| Estimated Page Count: | Likely over 1000 pages based on typical factory service manuals of this era. |
| Manual Type | |
| Type: | Factory Service Manual / Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital Download (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine assembly, cylinder heads, valve train, pistons, crankshaft, timing belt/chain, lubrication system, cooling system. |
| Engine Performance: | Fuel system, ignition system, emissions control systems, exhaust system, turbocharger (if applicable). |
| Transmission Drivetrain: | Manual transmission, automatic transmission, transaxle, differential, driveshafts, CV joints, AWD system. |
| Suspension Steering: | Front and rear suspension components, struts, shocks, bushings, steering gear, power steering system. |
| Brakes: | Front and rear brake systems, rotors, pads, calipers, hydraulic lines, ABS system. |
| Electrical: | Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, SRS (Supplemental Restraint System). |
| Body Chassis: | Body panels, doors, interior trim, glass, frame, underbody. |
| HVAC: | Heating, ventilation, air conditioning system components and operation. |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid level checks and changes, tire rotation, spark plug replacement, air filter replacement. |
| Tune Up: | Ignition timing, spark plug gap and type, idle speed adjustments. |
| Engine Repair: | Engine removal/installation, cylinder head gasket replacement, piston ring replacement, bearing replacement, timing belt replacement, valve adjustments. |
| Transmission Repair: | Manual transmission overhaul, automatic transmission service and rebuild, clutch replacement. |
| Suspension Steering Repair: | Ball joint replacement, tie rod end replacement, strut replacement, bushing replacement, power steering pump/rack repair. |
| Brake Repair: | Brake pad/rotor replacement, brake caliper service, brake bleeding, ABS system diagnostics and repair. |
| Electrical Diagnostics: | Wiring diagrams, troubleshooting guides for electrical faults, component testing. |
| HVAC Service: | Refrigerant charging, component replacement (compressor, evaporator, condenser), leak detection. |
| Diagnostics: | Troubleshooting common problems, fault code interpretation (if applicable). |
| Technical Depth | |
| Depth: | Extremely high. Covers all aspects from basic maintenance to complete engine and transmission rebuilds. |
| Illustrations: | Detailed illustrations and diagrams. |
| Instructions: | Step-by-step instructions. |
| Special Tools: | Identification and usage of specialized tools required for specific repairs. |
| Tightening Torques: | Precise torque specifications for critical fasteners. |
| Wiring Diagrams: | Comprehensive electrical wiring schematics. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Quality: | Printable, allowing users to print specific pages as needed. |
| Binding Type | |
| Binding: | Digital (no physical binding) |
| Paper Type | |
| Paper: | N/A (Digital file) |
| Engine Specifications | |
| Primary Engine | |
| Engine Code: | EJ22 (2.2L SOHC) |
| Engine Type: | Horizontally-opposed (Boxer) 4-cylinder, SOHC |
| Displacement: | 2164 cc (2.2 Liters) |
| Bore X Stroke: | 96.0 mm x 75.0 mm |
| Compression Ratio: | 9.1:1 |
| Horsepower Peak: | Approx. 135 HP @ 5600 RPM (US Spec) |
| Torque Peak: | Approx. 137 lb-ft @ 4400 RPM (US Spec) |
| Performance | |
| Fuel Requirement: | Unleaded gasoline, 87 octane minimum |
| Fuel System | |
| Induction: | Multi-point Fuel Injection (MPI) |
| Engine Variants | |
| Optional Engine: | EJ25D (2.5L DOHC, typically for GT models) |
| Optional Engine | |
| Optional Engine Type: | Horizontally-opposed (Boxer) 4-cylinder, DOHC |
| Optional Displacement: | 2457 cc (2.5 Liters) |
| Optional Horsepower: | Approx. 165 HP @ 5600 RPM |
| Optional Torque: | Approx. 162 lb-ft @ 4000 RPM |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed Manual Transmission (with AWD) |
| Optional | |
| Transmission Type: | 4-speed Automatic Transmission (with AWD) |
| Features | |
| AWD System: | Symmetrical All-Wheel Drive (standard on all trims) |
| Dimensions | |
| Exterior | |
| Wheelbase: | Approx. 104.3 inches (2649 mm) |
| Length: | Sedan: Approx. 184.4 inches (4684 mm); Wagon: Approx. 187.4 inches (4760 mm) |
| Width: | Approx. 69.1 inches (1755 mm) |
| Height: | Sedan: Approx. 55.7 inches (1415 mm); Wagon: Approx. 57.3 inches (1455 mm) |
| Weights | |
| Curb Weight: | Approx. 3000-3300 lbs (1360-1497 kg) depending on body style and transmission |
| Safety Features | |
| Ratings | |
| NHTSA Ratings: | Specific NHTSA ratings for 1996 models can vary; consult period reports for detailed crash test data. |
| Active Features | |
| Standard Safety: | Symmetrical All-Wheel Drive for enhanced traction and stability. |
| Passive Features | |
| Airbags: | Driver and front passenger airbags (SRS). |
| Seat Belts: | Three-point seat belts with pretensioners for front occupants. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory-installed radio with cassette player, optional CD player. Basic speaker system. |
| Driver Assistance | |
| ABS: | Anti-lock Braking System (ABS) was available as an option on many trims, controlled by a dedicated module and sensors. |
| Connectivity | |
| Convenience Features: | Power windows, power door locks, cruise control (optional/standard depending on trim). |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Typically every 3,750 miles or 3 months for conventional oil, or 7,500 miles/6 months for synthetic oil (consult manual for exact recommendation). |
| Timing Belt: | Crucial replacement interval, typically every 90,000 miles or 7 years for EJ engines. Failure can cause severe engine damage. |
| Spark Plugs: | Replace per manual recommendations, often around 30,000-60,000 miles depending on plug type. |
| Fluid Specifications | |
| Engine Oil: | API SG or SH, SAE 5W-30 or 10W-30 (check manual for specific climate recommendations). |
| Coolant: | Subaru Super Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Capacity approx. 7.2 qts. |
| Transmission Fluid Manual: | API GL-5, SAE 75W-90 gear oil. Capacity approx. 3.0-3.5 qts. |
| Transmission Fluid Automatic: | Dexron III ATF or equivalent. Capacity approx. 5.5 qts (initial fill). |
| Differential Fluid: | API GL-5, SAE 75W-90 gear oil. Capacity approx. 1.2 qts (front), 1.5 qts (rear). |
| Known Issues | |
| Head Gaskets: | While less prevalent in the EJ22 than later EJ25s, head gasket leaks can occur. The manual will guide diagnosis and replacement. |
| Automatic Transmission: | Some automatic transmissions may exhibit wear over time, leading to shifting issues. The manual is critical for diagnosis. |
| Suspension Components: | Bushings and ball joints can wear due to age and mileage, affecting ride and handling. The manual details replacement procedures. |
| Timing Belt Tensioner: | The tensioner and idler pulleys should be replaced with the timing belt to prevent premature failure. The manual covers tensioner release/reset. |
| Vehicle History | |
| Brand Heritage | |
| Subaru Core Values: | Subaru has a long-standing reputation for producing durable, reliable vehicles with a focus on all-wheel-drive technology and boxer engines. |
| Model Evolution | |
| Legacy Second Gen: | The second generation (1995-1999) introduced a more aerodynamic design, improved chassis, and updated powertrains compared to its predecessor. The 1996 model year saw minor refinements. |
| Production | |
| Manufacturing Location: | Primarily manufactured in Japan. |
| Awards & Recognition | |
| Recognitions | |
| General Reputation: | Subaru vehicles of this era were generally well-regarded for their all-weather capability and longevity, though specific awards for the 1996 model are not prominently documented. |