Volvo S40 1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Volvo Model: S40 Year: 1996 Codes Chassis Code: P1 Platform: Hyundai Elantra (XD) 👋 Introduction Market Position Segment: Compact Executive Sedan Target Audience: Professionals, families...

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类型: Car

斯库: 18161

标签: 1996 Car N Models S40 Trucks Volvo

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Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

Year:

Codes

Chassis Code:

Platform:

Hyundai Elantra (XD)

👋 Introduction

Market Position

Segment:

Compact Executive Sedan

Target Audience:

Professionals, families seeking safety and comfort

Competitive Analysis

Key Competitors:

Audi A3, BMW 3 Series Compact (E36/5), Mercedes-Benz C-Class (W202), Volkswagen Golf GTI

Key Features

Brand Identity:

Volvo's reputation for safety, durability, and comfortable interiors

Design Philosophy:

Scandinavian design, focus on ergonomics and passenger safety

📋 Manual Details

Coverage Areas

Primary Markets:

North America, Europe

Region Specific Variants:

Includes information pertinent to models sold globally

Page Count

Estimated Pages:

Hundreds (exact count not specified, but described as comprehensive)

Manual Type

Type:

Workshop Service Repair Manual

Purpose:

Do-it-yourselfer and experienced mechanic

Language

Language:

English

Format

File Format:

Delivery Method:

Digital Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, transmission, drivetrain, exhaust system

Chassis:

Suspension, steering, brakes, wheels and tires

Electrical:

Complete electrical system, wiring diagrams, troubleshooting

Body:

Body panels, interior trim, climate control, safety systems (airbags, seatbelts)

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Repair:

Step-by-step repair procedures for all major components

Troubleshooting:

Diagnosis and resolution of common and uncommon faults

Diagnostics:

Diagnostic procedures, fault codes, and electrical system diagnostics

Technical Depth

Depth:

Comprehensive factory-level detail, including full disassembly and reassembly

Illustrations:

Hundreds of photos and illustrations, including enlarged insets

Guidance:

Detailed substeps, notes, cautions, and warnings

📊 Manual Specifications

File Format

File Type:

Searchability:

Assumed searchable due to PDF format (though not explicitly stated)

Print Quality

Printability:

Printable without restriction

Print Options:

Print entire manual or select pages

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

B4204S (2.0L)

Engine Type:

Inline 4-cylinder, naturally aspirated

Displacement:

1948 cc (2.0 Liters)

Bore X Stroke:

82.7 mm x 93.2 mm

Compression Ratio:

10.3:1

Performance

Horsepower:

115 PS (113 hp; 85 kW) at 5500 rpm

Torque:

170 Nm (125 lb-ft) at 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (95 RON recommended)

Engine Variations

Other Engines:

1.8L Turbo (B18FT, 115hp), 1.8L Turbo (B18FT, 160hp), 2.0L Turbo (B204FT, 163hp), 2.0L Turbo (B204FT, 200hp - T5)

🔧 Transmission

Standard

Type:

5-speed Manual

Optional

Type:

4-speed Automatic (AW50-42LE)

Features

Drivetrain:

Front-Wheel Drive (FWD)

Clutch:

Hydraulically operated, single dry plate

📐 Dimensions

Exterior

Length:

4478 mm (176.3 in)

Width:

1718 mm (67.6 in)

Height:

1398 mm (55.0 in)

Wheelbase:

2619 mm (103.1 in)

Weights

Curb Weight:

Approx. 1300 kg (2866 lbs) for 2.0L model

Gross Vehicle Weight Rating:

Varies by model and equipment

Cargo

Trunk Volume:

Approx. 450 liters (15.9 cu ft)

🛡️ Safety Features

Ratings

Historic Ratings:

While NHTSA/IIHS ratings for the 1996 model specifically are scarce, Volvo vehicles of this era generally performed well in crash tests due to the brand's strong safety focus.

Active Features

Brakes:

Front ventilated discs, rear solid discs; ABS standard on most models

Traction Control:

Optional on some models

Passive Features

Airbags:

Driver and front passenger airbags standard

Seat Belts:

Three-point inertia-reel seatbelts with pretensioners

Body Structure:

Reinforced safety cage, crumple zones

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player with optional amplifier and speaker upgrades.

Climate Control:

Manual air conditioning, optional automatic climate control on higher trims.

Driver Assistance

Cruise Control:

Standard or optional depending on trim level.

Connectivity

Exterior Features:

Body-colored door handles and mirrors, power-adjustable heated exterior mirrors.

🔧 Maintenance

Service Intervals

Oil Change:

Every 15,000 km (9,000 miles) or 12 months, whichever comes first

Air Filter Replacement:

Every 30,000 km (18,000 miles) or 24 months

Spark Plug Replacement:

Every 60,000 km (36,000 miles) for standard plugs, longer for platinum/iridium

Timing Belt Replacement:

Every 90,000 km (54,000 miles) or 5 years (crucial for interference engines)

Fluid Specifications

Engine Oil:

API SJ or ACEA A3/B3, viscosity SAE 5W-40 or 10W-40 (refer to manual for specific climate/engine)

Coolant:

Volvo long-life coolant (G48/VCX) or equivalent ethylene glycol-based coolant with anti-corrosion additives

Brake Fluid:

DOT 4

Transmission Fluid Auto:

AW-1 or equivalent ATF (refer to manual for specific type)

Known Issues

Common Problems:

Ignition coil failure, ABS sensor issues, minor oil leaks from engine seals, wear on suspension components (bushings, ball joints), blower motor resistor failure.

Preventative Measures:

Regularly check timing belt condition and replace proactively; ensure proper engine cooling system maintenance to prevent overheating.

📚 Vehicle History

Brand Heritage

Heritage:

Volvo AB, a Swedish manufacturer founded in 1927, known for its emphasis on safety, reliability, and robust engineering.

Model Evolution

Predecessors:

Successor to the Volvo 440/460 series, representing a more modern design and platform.

Generation:

First generation (P1 platform, internally known as the 'Peter' project). Later replaced by the second generation S40 (MS platform) in 2004.

Production

Production Period:

1995-2004

Manufacturing Locations:

Ghent, Belgium; Kalmar, Sweden

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific awards for the 1996 S40 are not widely publicized, Volvo as a brand consistently received accolades for its safety innovations and commitment, influencing its market perception.