Yamaha VIRAGO XV535 Parts Manual Catalog 1996

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🏷️ Basic Information Identification Make: Yamaha Model: Virago XV535 Year: 1996 Product Type: Parts Manual Catalog Codes Chassis Code Prefix: 4FY Vin Code Engine: U 👋 Introduction Market Position Target...

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类型: Motorcycle

斯库: 277972

标签: 1996 Motorcycle Motorcycles Virago VIRAGO XV535 Yamaha

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Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Virago XV535

Year:

Product Type:

Parts Manual Catalog

Codes

Chassis Code Prefix:

Vin Code Engine:

👋 Introduction

Market Position

Target Audience:

Yamaha Virago XV535 owners, mechanics, parts suppliers, restorers

Purpose:

Facilitate accurate identification and ordering of replacement parts

Competitive Analysis

Advantage:

Professional quality with comprehensive exploded diagrams and manufacturer part numbers

Key Features

Feature 1:

Manufacturer part numbers for all components

Feature 2:

Detailed exploded diagrams for easy visualization

Feature 3:

Zoomable views for intricate details

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Yes, covers all components and assemblies

Specific Systems Covered:

Engine, Transmission, Chassis, Electrical, Fuel System, Braking System, Suspension, Bodywork, Accessories

Page Count

Estimated Page Count:

Varies by edition, typically 150-250 pages

Manual Type

Type:

Parts Catalog / Parts Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Internal Components:

Piston, rings, valves, camshafts, crankshaft, connecting rods, gaskets, seals

Carburetion System:

Carburetor components, jets, floats, diaphragms, intake manifold, linkages

Ignition System:

Ignition coils, spark plugs, wiring, CDI unit, timing components

Transmission Gears And Shifting:

Gear sets, shift forks, drum, clutch components, transmission bearings, seals

Chassis And Frame Components:

Frame sections, mounting brackets, footpegs, handlebars, control levers

Suspension Front:

Fork tubes, seals, springs, damping components, triple clamps, steering head bearings

Suspension Rear:

Shock absorbers, swingarm, bushings, linkages, rear wheel bearings

Braking System Front:

Brake caliper, pads, disc rotor, master cylinder, brake line, lever

Braking System Rear:

Brake caliper, pads, disc rotor, master cylinder, brake line, pedal

Fuel Tank And Petcock:

Fuel tank assembly, fuel cap, petcock valve, fuel lines

Exhaust System:

Exhaust pipes, mufflers, mounting hardware, heat shields

Electrical Components:

Wiring harness, battery, starter motor, generator, lights, switches, fuses, relays

Bodywork And Trim:

Fenders, side covers, seat assembly, tank badges, chrome trim, fasteners

Wheels And Tires:

Wheel rims, spokes, hubs, tires, inner tubes, valve stems

Controls And Linkages:

Throttle controls, clutch cable, brake cables, gear shift linkage

Accessories And Options:

Luggage racks, windshields, engine guards, special trim packages

Procedures Included

Part Identification:

Detailed identification of every part with manufacturer's part number

Assembly Disassembly:

Visual guidance for correct assembly and disassembly of components via exploded diagrams

Part Supersession:

Implied through catalog updates, indicating superseded part numbers

Fastener Details:

Identification and part numbers for all screws, bolts, nuts, and washers

Technical Depth

Depth:

Component-level detail for parts identification and procurement

Application Scope:

Exclusive to parts sourcing, not a repair or service manual

📊 Manual Specifications

File Format

Format:

Searchability:

Text-searchable (if OCR processed)

Print Quality

Diagram Clarity:

High clarity, zoomable for small parts

Resolution:

Sufficient for printing detailed diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, V-twin, air-cooled

Displacement:

535 cc (32.6 cu in)

Bore X Stroke:

73.0 mm x 63.8 mm (2.87 in x 2.51 in)

Compression Ratio:

9.7:1

Valve Train:

SOHC, 2 valves per cylinder

Performance

Horsepower Estimated:

Approx. 40 hp @ 7500 rpm

Torque Estimated:

Approx. 30 lb-ft @ 5500 rpm

Fuel System

Fuel Delivery:

Dual Mikuni B27 carburetors

Fuel Tank Capacity:

9.0 L (2.4 US gal)

Lubrication

Oil Type Specification:

Yamalube 4 (or equivalent API SG, SAE 20W-40 or 10W-40)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Final Drive:

Shaft drive

Features

Clutch Type:

Wet, multiple-disc

📐 Dimensions

Exterior

Length:

2175 mm (85.6 in)

Width:

810 mm (31.9 in)

Height:

1115 mm (43.9 in)

Wheelbase:

1520 mm (59.8 in)

Ground Clearance:

160 mm (6.3 in)

Weights

Dry Weight:

169 kg (372.6 lbs)

Wet Weight:

Approx. 181 kg (399 lbs)

Wheels Tires

Front Tire:

3.00-18 4PR

Rear Tire:

140/90-15 M/C 70P

Front Wheel Size:

MT2.15 x 18

Rear Wheel Size:

MT3.50 x 15

Bolt Pattern:

5 x 114.3 mm (Rear)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle)

Active Features

Brakes:

Dual front disc brakes, single rear disc brake

Lighting:

Halogen headlight, taillight, turn signals

Passive Features

Frame Construction:

Steel cradle frame

Handlebar Design:

Wide cruiser-style handlebars for stability

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic Motorcycle)

Driver Assistance

Rider Assistance:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months

Spark Plug Check Interval:

Every 10,000 km (6,000 miles)

Valve Clearance Check Interval:

Every 20,000 km (12,000 miles)

Drive Shaft Oil Change:

Every 10,000 km (6,000 miles)

Fluid Specifications

Engine Oil Capacity:

2.4 L (2.5 US qt) without filter change, 2.6 L (2.7 US qt) with filter change

Final Drive Oil Type:

Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil)

Brake Fluid Type:

DOT 4

Known Issues

Common Issue 1:

Carburetor synchronization and adjustment can be critical for smooth running.

Common Issue 2:

Starter clutch wear may occur over time, leading to slipping.

Common Issue 3:

Chrome pitting or peeling on engine covers and exhaust components can be an aesthetic issue.

Common Issue 4:

Fuel petcock diaphragm may degrade, requiring replacement.

Common Issue 5:

Steering head bearings may require periodic adjustment and lubrication.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long and distinguished history in motorcycle manufacturing, known for innovation and reliability.

Model Evolution

Virago Lineage:

The Virago line established Yamaha as a strong contender in the cruiser market, offering classic styling with modern performance.

Xv535 Development:

The XV535 was a popular middleweight cruiser, celebrated for its accessible ergonomics, V-twin engine character, and custom styling potential.

Production

Production Period:

1987 - 2003 (model years)

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Market Recognition:

The Virago XV535 was widely recognized for its styling, comfort, and reliability within the cruiser segment.

Ratings

Ownership Satisfaction:

Generally positive ownership satisfaction due to its dependable nature.

Certifications

Certification Standards:

Manufactured to meet relevant Japanese Industrial Standards (JIS) and international safety regulations for motorcycles.