Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics.
Value Proposition:
Provides an inexpensive way to maintain and repair the vehicle, saving on professional labor costs.
Content Overview:
Complete official service and repair manual covering all diagnostic and repair procedures with detailed illustrations, diagrams, wiring schematics, and specifications.
Vehicle Models:
BMW 525i, 528i, 530i, 540i Sedan and Sport Wagon
Production Years:
1997, 1998, 1999, 2000, 2001, 2002
Region Applicability:
Global (based on typical BMW production and manual standards for these models).
Type:
Official Service and Repair Manual
Engine:
Engine overhaul and rebuilding, engine performance tuning, troubleshooting, detailed specifications, firing orders, serpentine belt routings, timing belt service procedures.
Brakes:
Brake servicing procedures, brake system diagnostics, repair procedures, complete torque specifications for brake components.
Suspension Steering:
Front end and alignment procedures and specifications, suspension system repair, U-joint and CV-joint service procedures.
Transmission:
Transmission removal and installation, in-car servicing, detailed repair procedures, diagnostic trouble codes related to transmissions.
Electrical Electronics:
Complete wiring diagrams, troubleshooting and diagnostics, computer diagnostic trouble tree charts, diagnostic trouble codes.
Climate Control:
Air conditioning service and capacities, system troubleshooting and repair.
Body Interior:
Sunroof service, body panel repair (implied by 'restore your car' and detailed illustrations).
Fuel Exhaust:
Covers fuel system components, exhaust system diagnostics and repair, and emissions control systems.
Body Exterior:
Includes procedures for body panel repair, adjustments, and component replacement, supported by detailed illustrations.
Steering:
Steering system repair, power steering system diagnostics and maintenance, including alignment procedures.
Maintenance:
Factory maintenance schedules and charts, routine servicing, fluid specifications, filter replacement, belt replacement.
Diagnostics:
Troubleshooting and diagnostics, computer diagnostic trouble tree charts, diagnostic trouble codes, engine performance analysis.
Repair Rebuild:
Engine overhaul and rebuilding, complete disassembly and reassembly of various systems, repair procedures for all covered components.
Technical Data:
Hundreds of illustrations, detailed diagrams, exploded views, wiring schematics, vacuum diagrams, complete torque specifications.
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system repair.
Diagnostic Tools:
Information is geared towards using standard automotive tools and potentially BMW-specific diagnostic software (e.g., ISTA/DIS), as indicated by 'computer diagnostic trouble codes' and 'charts'.
Requirements:
Adobe PDF Reader, WinZip (for download package)
Delivery Method:
Instant Download
Storage:
Can be saved to hard-drive or burned to CD-ROM.
Printability:
Fully Printable
Digital Features:
Bookmarked and Searchable
Digital Viewing:
Viewable on any computer, zoomable
Operating Systems:
All Versions of Windows & Mac
Engine Variants Covered:
Inline-6 (M52TU 2.5L, 2.8L; M54 3.0L), V8 (M62TU 4.4L)
Power Output:
Details provided for 525i (approx. 192 hp), 528i (approx. 193 hp), 530i (approx. 225 hp), 540i (approx. 282 hp).
Torque:
Comprehensive torque specifications for engine components and assembly.
Fuel Delivery:
Covers fuel injection systems, fuel pump, injectors, and related components for all engine variants.
Engine Management:
Covers DME (Digital Motor Electronics) functions, sensors, actuators, and troubleshooting related to engine control.
Timing Belt Chain:
Timing belt replacement procedures (applicable to M52TU, M54) and timing chain service procedures (for M62TU V8).
Transmission Types:
Manual and Automatic transmissions
Transmission Features:
Detailed procedures for removal, installation, and in-car servicing for both manual and automatic transmissions.
Transmission Diagnostics:
Troubleshooting and diagnostic information, including computer diagnostic codes and trouble tree charts related to transmission operation.
Crash Test Results:
While specific ratings are not listed in the product description, the manual covers all safety systems, implying detailed information on their function and repair.
Braking Systems:
Detailed coverage of ABS (Anti-lock Braking System), DSC (Dynamic Stability Control) diagnostics and repair.
Airbags:
Covers airbag system components, diagnostics, and replacement procedures.
Audio Navigation:
While not explicitly detailed as an infotainment manual, the electrical diagrams and troubleshooting sections would cover the wiring and components of the factory audio and navigation systems.
Stability Control:
Detailed diagnostic and repair procedures for DSC (Dynamic Stability Control) systems.
Electrical Systems:
Comprehensive wiring schematics are provided, crucial for understanding and repairing the complex electrical and electronic systems in the E39.
Routine Maintenance:
Manual includes factory maintenance schedules and charts, covering oil changes, filter replacements, fluid checks, and inspections at various mileage intervals.
Engine Oil:
Specifications for engine oil type (e.g., BMW Longlife-01 approved synthetic) and viscosity grades (e.g., 5W-30, 5W-40) are detailed.
Coolant:
Coolant type and mixture ratios (e.g., BMW Blue or Pentosin) are specified, along with system capacity.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) types (e.g., Esso LT 71141 for ZF 5HP transmissions) and manual transmission fluid specifications are provided.
Brake Fluid:
DOT 4 brake fluid specification and bleeding procedures.
Power Steering Fluid:
Specific type of hydraulic fluid for power steering systems.
Common Wear Items:
Manual provides guidance on common wear items like VANOS seals (M52TU/M54), cooling system components (water pump, thermostat), suspension bushings, and ABS sensors.
Diagnostics Troubleshooting:
Extensive coverage of troubleshooting procedures for common issues like rough idle, misfires, transmission shifting problems, and electrical faults.
Bmw Reputation:
BMW is renowned for its 'Ultimate Driving Machine' ethos, focusing on performance, luxury, and advanced engineering.
E39 Positioning:
The E39 generation (1995-2003) represented a significant step forward in luxury, technology, and chassis dynamics for the 5 Series, building upon the sporty yet comfortable reputation of its predecessors.
Manufacturing Locations:
Primarily produced in Dingolfing, Germany. Some assembly may have occurred in other locations for specific markets.
