Yamaha Mountain Max 600 700 MM600 MM700 Snowmobile Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002

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🏷️ Basic Information Identification Make: Yamaha Model: Mountain Max Model Codes: MM600, MM700 Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 👋 Introduction Market Position Market Segment: Performance-oriented mountain...

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类型: Snowmobile

斯库: 6772

标签: 1997 1998 1999 2000 2001 2002 Mountain Max Mountain Max 600 Mountain Max 700 Mountain Max MM600 Mountain Max MM700 Powersports Snowmobile Snowmobiles Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Mountain Max

Model Codes:

MM600, MM700

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002

👋 Introduction

Market Position

Market Segment:

Performance-oriented mountain snowmobiles, designed for challenging backcountry terrain.

Competitive Analysis

Key Competitors:

Arctic Cat, Ski-Doo, Polaris in the 600cc and 700cc mountain segments of the late 1990s and early 2000s.

Key Features

Value Proposition:

Enables users to perform their own repairs, saving significant costs on professional servicing, with detailed step-by-step instructions and visuals.

📋 Manual Details

Coverage

Manual Type:

Complete Workshop Service Repair Manual

Coverage Areas:

All models, engines, trim, and transmission types within the specified years.

Format

Format:

PDF Download

Language:

English

Accessibility:

Printable, Downloadable to multiple devices (PC, Mac, Tablet, Smartphone)

📖 Manual Coverage

Systems

Systems Covered:

Engine mechanical, fuel system, lubrication, cooling, ignition, exhaust, drive train, suspension, steering, brakes, electrical system, chassis, bodywork, and troubleshooting.

Procedures

Procedures Included:

Routine maintenance, component disassembly and reassembly, diagnostic procedures, repair strategies, adjustments, specifications, and overhaul instructions.

Depth

Technical Depth:

Comprehensive (A-Z) covering basic to advanced repair and service.

Troubleshooting

Diagnostic Charts:

Includes detailed diagnostic flowcharts for common issues, helping to pinpoint problems quickly.

Engine

Engine Rebuild:

Complete instructions for engine disassembly, cleaning, inspection, measuring critical clearances, and reassembly with torque specifications.

Electrical

Wiring Diagrams:

Comprehensive electrical schematics and wiring diagrams for all vehicle systems.

Suspension

Suspension Tuning:

Guidance on adjusting front and rear suspension components for optimal performance in different riding conditions.

Chassis

Frame Repair:

Information on frame inspection, repair, and alignment if necessary.

Bodywork

Body Panel Removal Installation:

Detailed procedures for removing and installing body panels, including seats, hoods, and side panels.

Steering

Steering System Maintenance:

Information on steering linkage adjustment, component inspection, and potential replacement.

📊 Manual Specifications

File Attributes

File Format:

Adobe PDF

Software Requirement:

Adobe Reader (free download)

Print Quality

Print Quality:

High quality, suitable for printing individual pages or the entire manual.

⚙️ Engine Specifications

Primary Engine 600

Engine Type 600:

Liquid-cooled, 2-stroke, reed valve, parallel twin cylinder

Displacement 600:

597cc (bore x stroke: 73.0mm x 73.0mm)

Bore 600:

73.0 mm

Stroke 600:

73.0 mm

Primary Engine 700

Engine Type 700:

Liquid-cooled, 2-stroke, reed valve, parallel twin cylinder

Displacement 700:

698cc (bore x stroke: 77.0mm x 75.0mm)

Bore 700:

77.0 mm

Stroke 700:

75.0 mm

Fuel System

Carburetion:

Dual Mikuni VM34SS carburetors (for both 600 and 700 models, specific jetting varies by year and altitude).

Performance Indicators

Compression Ratio:

Typically around 7.0:1 (refer to specific year for exact figures).

🔧 Transmission

Drive System

Type:

CVT (Continuously Variable Transmission) with Yamaha's 'clutch' system.

Primary Clutch:

Yamaha Drive clutch (external eccentric cam type).

Secondary Clutch:

Yamaha Adaptive type, with adjustable roller cam.

Gearbox:

Chain-driven forward/neutral/reverse gearbox.

📐 Dimensions

General

Track Length:

Typically 136 inches (various widths available depending on specific trim/model).

Track Width:

Adjustable, common widths around 38 inches.

Weights

Dry Weight:

Approximately 460-490 lbs (depending on exact model and features).

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brake with vented rotor.

Passive Features

Lighting:

Halogen headlights, taillight, and brake light.

💡 Technology Features

Engine Management

Ignition System:

CDI (Capacitor Discharge Ignition) with advance curve adjustments based on engine RPM and load.

Drive System Tech

Clutch Design Philosophy:

Yamaha's focus on a durable and responsive CVT system designed for consistent power delivery across varied terrains.

🔧 Maintenance

Service Intervals

Spark Plug Replacement:

Every 3,000 miles or as per manual recommendation. Check gap before installation.

Drive Belt Inspection:

Inspect every 500 miles for wear, cracks, and proper tension. Replace if any damage is noted or if it shows signs of glazing.

Fluid Specifications

2 Stroke Oil:

Yamaha Super 2M, Yamalube 2M, or equivalent API-TC rated 2-stroke oil.

Coolant:

Ethylene glycol based antifreeze with corrosion inhibitors. Mixture ratio typically 50/50 with distilled water.

Gear Oil:

Yamalube SAE 80W-90 GL-4 hypoid gear oil.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Fluid Capacities

Coolant Capacity:

Approximately 2.5-3.0 liters (refer to specific model year for exact volume).

Known Issues

Carburator Icing:

Common in humid, cold conditions; can be mitigated with proper lean/rich adjustment and airflow management.

Secondary Clutch Wear:

Roller wear or shaft wear can cause performance degradation; requires regular inspection and lubrication.

Exhaust Pipe Cracks:

Vibrations can sometimes lead to minor cracks near the manifold; requires periodic inspection.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha has a long-standing reputation for producing reliable and performance-oriented powersports vehicles, including snowmobiles, motorcycles, and ATVs.

Model Evolution

Mountain Max Lineage:

The Mountain Max series was Yamaha's answer to the growing demand for purpose-built mountain sleds, emphasizing lightweight design, powerful engines, and improved suspension for deep snow and climbing.

Production Period

Development Era:

The late 1990s saw significant advancements in snowmobile technology, with manufacturers focusing on power-to-weight ratios and rider ergonomics, areas where Yamaha actively participated.

🏆 Awards & Recognition

Industry Recognition

Brand Reputation:

Yamaha snowmobiles from this era were generally well-regarded for their reliability and engine performance, particularly in the mountain segment.