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Mitsubishi Galant 1997 1998 1999 2000 2001 Car Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: Eighth Generation (1993-2006, with specific focus on 1997-2001 facelift/variants) Chassis Codes: EC5A (Sedan), EC1A (Sedan - lower trims), E50/E70/E80 (earlier Eighth...
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Mitsubishi Galant 1997 1998 1999 2000 2001 Car Workshop Service Repair ManualMitsubishi Galant 1997 1998 1999 2000 2001 Car Workshop Service Repair ManualMitsubishi Galant 1997 1998 1999 2000 2001 Car Workshop Service Repair ManualMitsubishi Galant 1997 1998 1999 2000 2001 Car Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Generation:
Eighth Generation (1993-2006, with specific focus on 1997-2001 facelift/variants)
Chassis Codes:
EC5A (Sedan), EC1A (Sedan - lower trims), E50/E70/E80 (earlier Eighth Gen, less relevant to this manual but for context)
Platform:
Mitsubishi E platform
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Individuals seeking reliable, comfortable transportation with a touch of sportiness, often appealing to families and commuting professionals.
Competitive Analysis
Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu, Mazda 626.
Key Features
Design Philosophy:
The Galant of this era aimed for a blend of European-inspired styling, comfort, and advanced features, often with a focus on driver engagement.
Powertrain Options:
Offered a range of 4-cylinder and V6 engines, with the 2.4L 4-cylinder being a common and efficient choice, while the 3.0L V6 provided stronger performance.
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001
Regions Covered:
Primarily North American and Global market specifications, with potential for variations referenced
Trim Levels Covered:
All trim levels for the specified years, including ES, LS, GTS, GTZ (depending on market availability)
Page Count
Estimated Pages:
Detailed manual, estimated 1000+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (4G63, 6G72 V6), engine management (ECU, sensors, actuators), fuel system, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
Manual transmission (W5MG1), automatic transmission (V4A51), transaxle, drive shafts, CV joints, differential, AWD system (if applicable to specific trims).
Chassis:
Suspension (front MacPherson struts, rear multi-link), steering system (power steering), braking system (front ventilated discs, rear discs/drums, ABS).
Electrical:
12V battery system, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), power accessories (windows, locks, mirrors), instrument cluster, wiring diagrams, fuses, relays, diagnostic trouble codes (DTCs).
Body And Interior:
Body panels, doors, windows, bumpers, interior trim, seats, HVAC system, safety systems (airbags, seatbelts).
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug replacement, brake pad/shoe replacement.
Repair And Rebuild:
Engine overhaul, transmission repair/rebuild, suspension component replacement, brake caliper/rotor replacement, alternator/starter replacement, steering rack repair.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common faults, OBD-II diagnostics, symptom-based troubleshooting guides.
Electrical Diagnostics:
Wiring diagram interpretation, voltage testing, continuity testing, sensor signal diagnosis.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to in-depth mechanical and electrical repairs, including specifications, tolerances, and torque values for all major components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
High-resolution scans, ensuring clarity of text and illustrations.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Type 1:
Inline 4-cylinder, DOHC, 16-valve
Displacement 1:
2.4 Liters (2351 cc)
Bore X Stroke 1:
86.5 mm x 100.0 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
Approx. 145-150 hp @ 5500-6000 rpm (market dependent)
Torque 1:
Approx. 170-175 lb-ft @ 3000-4000 rpm (market dependent)
Performance
Engine Code 2:
6G72 (SOHC)
Engine Type 2:
V6, SOHC, 24-valve
Displacement 2:
3.0 Liters (2972 cc)
Horsepower 2:
Approx. 195-200 hp @ 5500-6000 rpm (market dependent)
Torque 2:
Approx. 200-210 lb-ft @ 4000-4500 rpm (market dependent)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended, higher octane for performance models may be specified)
Ignition System:
Distributorless Ignition System (DIS) with individual coil packs for each cylinder (on many models)
🔧 Transmission
Standard
Type 1:
5-speed Manual Transmission (W5MG1)
Optional
Type 2:
4-speed Automatic Transmission (V4A51)
Features Auto:
Sportronic™ shift capability (manual selection of gears)
Features
Fluid Type Auto:
Mitsubishi DiaQueen ATF SP-II or equivalent (refer to manual for exact specification)
Fluid Capacity Auto:
Approx. 8.5-9.5 liters (refer to manual for exact capacity and refill procedure)
📐 Dimensions
Exterior
Length:
Approx. 188.9 inches (4800 mm)
Width:
Approx. 70.3 inches (1785 mm)
Height:
Approx. 55.1 inches (1400 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight:
Approx. 3100-3500 lbs (1400-1600 kg), depending on engine and trim
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger) (typically for 1997-1999 models, can vary by year/testing)
IIHS Side Impact:
Good (for models equipped with side airbags, if available)
Active Features
ABS:
Standard on most trims from 1997 onwards.
Traction Control:
Optional on select higher trims, particularly with V6 engines.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags available on some higher trims/later models.
Seatbelts:
3-point front and rear seatbelts, pre-tensioners for front belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, optional premium audio systems available on higher trims (e.g., Infinity).
Driver Assistance
Cruise Control:
Standard on most models.
Keyless Entry:
Available on higher trim levels.
Connectivity
OBD Ii:
Supports OBD-II diagnostic protocols for emissions and engine management diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months, whichever comes first (synthetics may allow extended intervals, refer to manual).
Engine Oil Filter:
Replace with every oil change.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Spark Plug Replacement:
Approx. 60,000 miles for platinum-tipped plugs (refer to manual for exact type and interval).
Timing Belt Replacement:
Critical: 60,000-90,000 miles or 5-7 years for 4G63/6G72 engines (interference engines, failure causes severe damage). Check manual for exact interval.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 or 5W-40, API SJ or higher (check manual for precise grade and API rating).
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for confirmation).
Power Steering Fluid:
ATF Dexron II or III, or specific Mitsubishi power steering fluid.
Known Issues
Engine 4G63:
Head gasket leaks, oil leaks from valve cover and oil pan, potential issues with crankshaft position sensor.
Engine 6G72:
Timing belt tensioner failure (critical), valve stem seals, intake manifold gaskets, oil leaks.
Transmission:
Automatic transmission solenoid issues, occasional hard shifts.
Suspension And Steering:
Worn control arm bushings, worn tie rod ends, power steering pump leaks, premature wheel bearing failure on some models.
Electrical:
HVAC blower motor resistor failure, power window motor issues, occasional instrument cluster problems.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (part of the Mitsubishi Group).
Model Evolution
Eighth Gen Launch:
The eighth-generation Galant debuted in Japan in 1996 and launched in North America for the 1994 model year, with significant updates and a facelift occurring for the 1997 model year which this manual covers.
Facelift Impact:
The 1997 facelift brought revised styling (front/rear fascia, lighting) and interior updates, aligning it with Mitsubishi's contemporary design language. Engine updates and feature enhancements also occurred.
Production
Assembly Locations:
Primarily assembled in Japan. Specific variants or regional markets might have had different assembly locations.
🏆 Awards & Recognition
Recognitions
Editor Pick:
Often praised for its sharp styling and comfortable ride by automotive journalists of the era, though not a segment leader in all metrics.
Value Proposition:
Positioned as a value-oriented option in the mid-size sedan market, offering good features for the price.
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