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1997-1998 Harley Davidson FLST FXST Softail Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Model Variants: FLST, FXST Year: 1997-1998 👋 Introduction Market Market Position: The Harley-Davidson Softail series in the late 1990s represented a cornerstone...
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类型: Motorcycle
厂商:
斯库: 255294
1997-1998 Harley Davidson FLST FXST Softail Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Softail
Model Variants:
FLST, FXST
Year:
1997-1998
👋 Introduction
Market
Market Position:
The Harley-Davidson Softail series in the late 1990s represented a cornerstone of the cruiser motorcycle market, appealing to riders seeking classic styling, V-twin rumble, and a comfortable riding experience for both cruising and longer journeys. These models are highly regarded for their distinctive design and brand heritage.
Competition
Competitive Analysis:
Competed against other American cruiser manufacturers like Indian (during its revival attempts) and custom bike builders, as well as Japanese manufacturers offering V-twin cruisers such as Honda (Shadow series), Yamaha (V-Star), and Kawasaki (Vulcan). The Softail's appeal lay in its authentic Harley-Davidson identity and its specific blend of rigid-look styling with hidden rear suspension.
Key Features
Key Features:
Iconic Harley-Davidson V-twin engine, classic cruiser styling with hardtail appearance, comfortable riding posture, robust build quality, extensive customization potential. The FLST and FXST models would typically feature different levels of chrome, styling cues, and sometimes variations in engine displacement or features, catering to distinct rider preferences within the Softail family.
📋 Manual Details
Coverage
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF (Scan of Original)
Page Count:
Not Specified (Typical for the era, likely 500+ pages)
Coverage Areas:
Maintenance, Chassis, Engine, Fuel System, Electric Starter, and more (based on chapter list)
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical, Fuel delivery, Ignition system, Electrical system, Chassis components (frame, suspension, brakes, wheels), Drivetrain, Clutch, Lubrication, Cooling (if applicable), Exhaust system, Bodywork and trim, Troubleshooting diagnostics.
Procedures
Procedures Included:
Routine maintenance checks and adjustments, component disassembly and reassembly, diagnostic procedures, repair techniques, troubleshooting guides, specifications for torque values, clearances, and fluid levels.
Depth
Technical Depth:
Comprehensive, covering basic maintenance to full engine rebuilds and complex electrical diagnostics. Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File
File Format:
PDF
Print Quality:
Scanned original, quality may vary but content is legible. Searchable text is dependent on the scan quality and OCR.
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary
Primary Engine:
Harley-Davidson Evolution (Evo) V-twin engine
Performance
Displacement:
Likely 1337cc (82 cubic inches) for most models in this era. Some may have been 1450cc (88 cubic inches) depending on specific sub-model or options.
Bore X Stroke:
For 1337cc (82ci): 3.492 in. x 4.250 in. (88.7 mm x 108.0 mm)
Compression Ratio:
Typically around 8.4:1 to 9.0:1 for Evolution engines of this period.
Horsepower:
Estimated 60-65 HP at the crankshaft. Specific figures vary by sub-model and tuning.
Torque:
Estimated 70-75 ft-lbs at 3000-3500 RPM. Specific figures vary.
Fuel System
Fuel Delivery:
Carbureted (likely Keihin CV carburetor) for most models, though early EFI models might have existed or been optional.
Fuel Type:
Unleaded gasoline, minimum 87 octane recommended.
Lubrication
Oil Type:
Harley-Davidson Motorcycle Oil (or equivalent V-twin specific motorcycle oil with API SG or higher service classification, SAE 20W50 recommended for most conditions).
Oil Capacity:
Approximately 3 quarts (2.8 liters) with filter change.
Engine Type
Engine Type:
Air-cooled, 45-degree V-twin, 4-stroke
Ignition
Ignition System:
Electronic Ignition (points eliminated on later Evo models)
🔧 Transmission
Primary
Primary Drive:
Chain drive within a sealed primary cover
Primary Fluid Type:
Harley-Davidson Primary Chaincase Lubricant (or equivalent motorcycle primary lubricant)
Primary Fluid Capacity:
Approximately 1 quart (0.95 liters)
Gearbox
Gearbox Type:
5-speed constant mesh
Gearbox Oil Type:
Harley-Davidson Transmission Lubricant (or equivalent heavy-duty motorcycle gear oil, typically SAE 80W-90 or 75W-140)
Gearbox Oil Capacity:
Approximately 20-24 fl oz (0.6-0.7 liters)
Clutch
Clutch Type:
Wet, multi-plate
Clutch Operation:
Cable-actuated
Final Drive
Final Drive Type:
Belt drive
Belt Tension Spec:
Refer to manual, typically 1/2 inch (12.7mm) deflection under 10 lbs force at its midpoint.
📐 Dimensions
Exterior
Wheelbase:
Approx. 64.2 inches (1631 mm)
Length:
Approx. 93.3 inches (2370 mm)
Seat Height:
Approx. 26.5 inches (673 mm) (unladen)
Weights
Dry Weight:
Approx. 600-650 lbs (272-295 kg), varies by model and accessories.
Gross Vehicle Weight Rating:
Not typically specified in the same way as cars, but rider and cargo limits apply.
Tires
Front Tire Size:
Typically 130/90-16
Rear Tire Size:
Typically 140/90-15 or 150/80B16
Wheels
Wheelbase Design:
Cast aluminum or laced spoke wheels
Bolt Pattern:
N/A (Hub-mounted) - Customization typically involves replacing entire wheel assemblies.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subject to the same crash testing as automobiles).
Active Features
Active Safety:
Disc brakes front and rear, dual headlights.
Passive Features
Passive Safety:
Robust frame construction.
Braking
Front Brake Type:
Single Disc (11.5 inch / 292 mm)
Rear Brake Type:
Single Disc (11.5 inch / 292 mm)
Brake Fluid:
DOT 4 (or DOT 5 for systems specified as such, refer to manual)
💡 Technology Features
Infotainment
Infotainment Systems:
Basic by modern standards. Typically featured analog gauges (speedometer, tachometer, oil pressure, voltmeter), a trip meter, and potentially a basic radio/cassette player on some higher trim models (e.g., Heritage Softail).
Driver Assistance
Driver Assistance Features:
None by modern automotive standards. Focus is on mechanical and electrical systems rather than electronic aids.
Connectivity
Connectivity Options:
No integrated connectivity features (e.g., Bluetooth, USB). Aftermarket solutions exist for adding audio systems.
Lighting
Lighting Technology:
Halogen headlights and traditional incandescent bulbs for turn signals and tail lights.
🔧 Maintenance
Intervals
Oil Change Interval:
Typically every 2,500-5,000 miles (4,000-8,000 km) or 6-12 months, whichever comes first, depending on usage and oil type. Refer to the manual for precise intervals.
Primary Fluid Change Interval:
Typically every 5,000-10,000 miles (8,000-16,000 km) or annually.
Transmission Fluid Change Interval:
Typically every 5,000-10,000 miles (8,000-16,000 km) or annually.
Spark Plug Replacement:
Refer to manual; often around 10,000-15,000 miles (16,000-24,000 km).
Belt Inspection Interval:
Regular inspection for wear and damage at oil change intervals. Replacement based on condition, typically 50,000+ miles.
Fluid Specs
Engine Oil Viscosity:
SAE 20W50 recommended for most operating temperatures.
Primary Fluid Spec:
Harley-Davidson Primary Chaincase Lubricant (or equivalent motorcycle primary lubricant)
Transmission Fluid Spec:
SAE 80W-90 or 75W-140 gear oil
Brake Fluid Type:
DOT 4 (verify system specific requirement)
Known Issues
Known Issues:
Common issues for this era and platform can include oil leaks (especially from rocker box gaskets and primary cover), cam chain tensioner wear (early Evo models), carburetor tuning sensitivity, belt drive wear, and electrical connector corrosion. The manual will provide detailed diagnostics and repair procedures for these and other potential problems.
📚 Vehicle History
Brand
Brand Heritage:
Harley-Davidson boasts a legacy dating back to 1903, synonymous with American motorcycling culture, freedom, and individuality. Known for its V-twin engines and distinctive styling.
Model Evolution
Model Evolution:
The Softail platform was introduced in 1983, designed to mimic the appearance of a hardtail frame while incorporating hidden rear shock absorbers for improved ride comfort. The FLST (Heritage Softail) and FXST (Standard Softail) are core models within this line, evolving through different engine displacements, styling packages, and feature sets over the years. The 1997-1998 models are part of the Evolution engine era, preceding the Twin Cam introduction.
Production
Production Years:
Softail line: 1983-Present. Specifically FLST/FXST variants covered: 1997-1998.
Manufacturing Location:
United States (primarily Milwaukee, Wisconsin and York, Pennsylvania assembly plants).
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley-Davidson motorcycles, particularly the V-twin platform, have consistently been recognized for their cultural impact, styling, and the 'Harley experience' rather than specific awards in automotive-style competitions. The brand itself has received numerous accolades for its business practices and market leadership.
Certifications
Certifications:
Meets all applicable US EPA and California Air Resources Board (CARB) emissions standards for its model year.
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