HARLEY DAVIDSON FLST FXST SOFTAIL Workshop Repair Manual 1997-1998

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Model Variant: FLST, FXST Model Family: Softail Year: 1997-1998 Codes Chassis Code: FLST, FXST 👋 Introduction Market Position Positioning: Essential resource for...

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标签: 1997 1998 FLST FXST Harley Davidson Misc Motorcycle Motorcycles SOFTAIL

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail

Model Variant:

FLST, FXST

Model Family:

Softail

Year:

1997-1998

Codes

Chassis Code:

FLST, FXST

👋 Introduction

Market Position

Positioning:

Essential resource for owners and technicians working on 1997-1998 Harley-Davidson FLST and FXST Softail models. Provides professional-level repair and maintenance information.

Competitive Analysis

Advantage:

Offers the same level of detail and accuracy as factory service manuals provided to authorized dealerships, ensuring correct procedures and specifications.

Key Features

Feature 1:

Comprehensive coverage of all major vehicle systems.

Feature 2:

Detailed, step-by-step instructions with clear diagrams.

Feature 3:

Troubleshooting guides for efficient problem diagnosis.

Feature 4:

Includes critical technical specifications and maintenance schedules.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service & Repair Manual

Language:

English

Format:

Downloadable Digital Format (implied PDF)

Dealer Equivalent:

Yes (same as official dealer workshops)

Page Count

Estimated Page Count:

Varies by specific model, but typically 500-1000+ pages for comprehensive Harley-Davidson workshop manuals.

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Overhaul, Tuning, Carburetion, Fuel Injection (if applicable), Ignition System, Cooling System (air-cooled specifics).

Transmission:

Gearbox Disassembly/Assembly, Clutch Operation, Shifting Mechanisms, Lubrication.

Drivetrain:

Primary Drive, Belt Drive, Final Drive System Maintenance and Repair.

Chassis Suspension:

Front Fork (e.g., Showa, traditional telescopic), Rear Suspension (shock absorbers, swingarm), Frame Inspection and Repair.

Brakes:

Hydraulic Brake Systems (Front and Rear), Caliper Service, Master Cylinder Overhaul, Bleeding Procedures.

Electrical System:

Wiring Diagrams, Lighting Systems, Charging System (Generator/Alternator), Starting System, Ignition, Battery Service, Switches, Gauges.

Fuel System:

Fuel Tank, Fuel Lines, Carburetor Service (e.g., Keihin CV40), Fuel Pump (if applicable).

Exhaust System:

Exhaust Pipe and Muffler Replacement and Repair.

Bodywork Fittings:

Fender Removal/Installation, Tank Mounting, Seat, Handlebars, Controls, Lighting Fixtures.

Procedures Included

Scheduled Maintenance:

Oil Changes, Filter Replacements, Spark Plug Service, Lubrication Points, Chain Adjustments (if applicable).

Troubleshooting:

Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Fault Code Interpretation (if applicable).

Repair Procedures:

Step-by-step instructions for component replacement, overhaul, and adjustment for all covered systems.

Disassembly Assembly:

Detailed instructions for dismantling and reassembling all major and minor vehicle components.

Wiring Diagrams:

Comprehensive electrical schematics for all model variations.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance and fluid checks to complete engine, transmission, and electrical system overhauls and rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures for identifying and resolving complex mechanical and electrical faults.

Specifications Data:

Detailed torque specifications, clearances, tolerances, fluid capacities, and diagnostic parameters.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format) - highly probable for downloadable manuals.

Searchability:

Typically searchable text within the PDF for quick information retrieval.

Printability:

Printable pages, allowing for hard copy reference.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Diagram Detail:

Detailed, step-by-step diagrams and illustrations.

Binding Type

Binding Type Description:

Not applicable for digital download, but official printed manuals would typically be spiral-bound or perfect-bound for ease of use on a workbench.

Paper Type

Paper Type Description:

Not applicable for digital download, but official printed manuals are usually on durable, semi-gloss paper resistant to shop fluids.

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Evolution (Evo) V-Twin

Engine Type:

Air-cooled, OHV, 45-degree V-twin

Displacement:

80 cubic inches (1339 cc)

Bore X Stroke:

3.497 in x 4.250 in (88.8 mm x 108.0 mm) (typical for 80ci Evo)

Compression Ratio:

Typically 8.3:1 or 8.5:1 for 1997-1998 models

Performance

Horsepower Rating:

Approx. 65-70 HP (at crankshaft, depending on specific tuning and emissions) - manual will provide precise figures.

Torque Rating:

Approx. 75-80 lb-ft (at crankshaft, depending on specific tuning and emissions) - manual will provide precise figures.

Fuel System

Carburetor Model:

Keihin CV40 (Constant Velocity 40mm) - standard for most 1997-1998 models.

Fuel Type:

Unleaded gasoline, minimum 87 octane (RON+MON)/2 (91 AKI). Manual may specify higher octane for optimal performance.

Ignition System

Ignition Type:

Electronic Ignition (CDI based systems common).

🔧 Transmission

Standard

Transmission Type:

5-speed manual constant mesh, constant loop

Primary Drive:

Enclosed primary drive chain to clutch assembly

Final Drive:

Belt drive

Features

Clutch Type:

Wet, multi-plate

Gear Ratios:

Manual will detail specific ratios for each gear.

📐 Dimensions

Exterior

Wheelbase:

Approx. 64.5 - 65.5 inches (1638 - 1664 mm) - varies slightly by FLST/FXST sub-models.

Overall Length:

Approx. 91-93 inches (2311 - 2362 mm)

Weights

Dry Weight:

Approx. 600-650 lbs (272-295 kg) - varies by model and options.

Gross Vehicle Weight Rating:

Manual will specify

Tires

Front Tire Size:

Typically 130/90B16 or similar

Rear Tire Size:

Typically 150/80B16 or similar

Wheels

Wheel Type:

Spoked or cast aluminum, 16-inch diameter

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles of this era are not subject to automotive crash testing standards (NHTSA, IIHS). Safety is dependent on design and rider adherence to safe practices.

Active Features

Braking System:

Dual-piston caliper front and rear disc brakes.

Lighting:

Headlight, taillight, brake light, turn signals, indicator lights.

Passive Features

Frame Design:

Robust steel frame designed for stability.

Control Ergonomics:

Handlebar and control layout designed for rider comfort and control.

💡 Technology Features

Infotainment

Infotainment System:

Minimal to none. These models focus on core motorcycle functionality. May include analog gauges (speedometer, tachometer, oil pressure, voltage).

Driver Assistance

Assistance Features:

No electronic driver assistance features (e.g., ABS, traction control) were standard on these models. The manual focuses on mechanical and electrical systems.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

First Service:

Typically 1,000 miles (1,600 km) - includes oil change, filter, belt tension check, and general inspection.

Subsequent Service Intervals:

Every 5,000 miles (8,000 km) or annually for standard service. Manual will detail specific intervals for brake fluid, transmission oil, and primary chaincase oil.

Fluid Specifications

Engine Oil:

Harley-Davidson V-Twin 20W-50 motorcycle oil (e.g., Syn3 or conventional). Manual will specify API service classification.

Engine Oil Capacity:

Approx. 3.5 US quarts (3.3 liters) - check dipstick or fill plug level.

Primary Chaincase Oil:

Harley-Davidson Primary Chaincase Lubricant (e.g., Formula+). Manual will specify capacity.

Transmission Oil:

Harley-Davidson Transmission Lubricant or equivalent gear oil (e.g., SAE 80W-90 API GL-5). Manual will specify capacity.

Brake Fluid:

DOT 4 Heavy Duty (or DOT 5.1, depending on OEM specification for that year - manual is critical here). Avoid DOT 5 silicone fluid unless specified.

Fork Oil:

Viscosity and type as specified in the manual (e.g., Showa SS-8 or equivalent, typically SAE 10W).

Known Issues

Issue 1:

Primary chain tensioner wear (early models) - manual will cover inspection and replacement.

Issue 2:

Cam bearing wear - manual provides diagnostic and replacement procedures.

Issue 3:

Carburetor (CV40) tuning and adjustment - manual offers detailed guides.

Issue 4:

Rear brake pads and rotor wear - manual covers replacement.

Issue 5:

Electrical connections and grounds can corrode over time, affecting performance - manual highlights common points.

📚 Vehicle History

Brand Heritage

Heritage Summary:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser motorcycles, and distinct styling.

Model Evolution

Softail Introduction:

The Softail concept, featuring a hidden rear suspension to mimic the appearance of a hardtail frame, was introduced in the early 1980s and quickly became a core model line.

Softail Development 1997-1998:

The 1997-1998 models represent a mature iteration of the Evolution engine Softails, featuring electronic ignition, improved braking, and refined styling, building on decades of design and engineering.

Production

Manufacturing Location:

Primarily Milwaukee, Wisconsin, USA, and York, Pennsylvania, USA.

🏆 Awards & Recognition

Recognitions

Brand Recognition:

Harley-Davidson consistently ranks high in brand loyalty and recognition among motorcycle enthusiasts worldwide.

Model Recognition:

Softail models are recognized for their classic styling, comfortable ride, and powerful V-twin performance, making them enduringly popular.

Ratings

Industry Ratings:

Specific awards for individual model years are rare for motorcycles in this category; focus is on long-term reliability and rider satisfaction.