Target Audience:
Do-it-yourself enthusiasts, independent repair shops, and experienced mechanics seeking detailed information for Harley-Davidson Softail models.
Value Proposition:
Provides an inexpensive way to maintain, repair, and restore the motorcycle, saving significant costs compared to dealership service.
Content Highlights:
Hundreds of photos and illustrations, detailed step-by-step instructions, comprehensive diagrams, torque specs, and troubleshooting guides.
Major Systems:
Engine, Chassis, Transmission, Drive, Fuel System, Electrical System, Electric Starter
Type:
Service Repair Manual
Accessibility:
Instant download, allowing immediate access to repair information without shipping delays.
Engine:
Complete tear down and rebuild, engine specifications, maintenance, troubleshooting
Chassis:
Frame, suspension (front and rear), steering, wheels, brakes, bodywork
Transmission:
Gearbox operation, maintenance, disassembly, reassembly, lubrication
Drive:
Primary drive, secondary drive (belt drive system), maintenance, adjustments
Fuel System:
Carburetor(s) (Keihin CV type likely), fuel delivery, fuel tank, petcock operation and maintenance
Electrical:
Ignition system, lighting, charging system (stator, regulator/rectifier), battery, wiring schematics, starting system
Electric Starter:
Starter motor operation, troubleshooting, maintenance
Appendix A:
Likely contains supplementary technical data, charts, or specialized information not fitting into other categories.
Index:
A comprehensive index for quick navigation and retrieval of specific topics within the manual.
Maintenance:
Scheduled maintenance, fluid changes, lubrication, filter replacement, spark plug service
Repair:
Complete diagnostic and repair procedures for all covered systems, including engine rebuilds and transmission overhauls
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues, diagnostic charts
Rebuild:
Detailed step-by-step instructions for complete disassembly and reassembly of major components
Engine Rebuild Steps:
Complete step-by-step instructions for engine teardown, component inspection, machining specifications, and reassembly, including piston, ring, and valve procedures.
Electrical Schematics:
Comprehensive wiring schematics for all electrical systems, crucial for diagnosing and repairing electrical faults.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes torque specifications, detailed illustrations, and wiring schematics.
Illustrations Diagrams:
Hundreds of detailed illustrations, diagrams, and exploded views to clearly guide the user through each procedure.
Torque Specifications:
Precise torque values for all fasteners and critical components, essential for proper assembly and safety.
Engine Type:
Air-cooled V-twin (Evo engine architecture, likely 80ci/1337cc or similar variations)
Horsepower Torque:
Specific figures not provided in product description, but the manual would contain detailed specifications for engine performance tuning and diagnostics.
Carburetion:
Likely Keihin CV carburetor; manual will detail tuning, cleaning, and rebuilding procedures.
Wheelbase Length:
Varies by model (e.g., FLSTC, FLSTF), specific dimensions detailed within the manual.
Riding Position:
Varied based on specific Softail model (cruiser, touring-oriented, springer).
Storage:
Model dependent (e.g., saddlebags on FLSTC and FLSTS), manual covers installation and maintenance of these accessories.
Dry Wet Weight:
Specific weight figures for each model are contained within the manual's specification sections.
Safety Features:
Standard motorcycle safety features; manual details brake system maintenance, lighting system functionality, and tire safety.
Braking System:
Hydraulic disc brakes (front and rear); manual provides detailed procedures for brake pad replacement, caliper service, fluid flushing, and bleeding.
Lighting:
Headlight, taillight, brake lights, turn signals; manual includes wiring diagrams and bulb replacement procedures.
Audio Systems:
Some models may have optional or aftermarket audio systems; the manual's electrical section would cover related wiring and component identification.
ABS Traction Control:
Anti-lock Braking System (ABS) and Traction Control were not standard or widely available on these specific 1997-1998 Softail models. Manual focuses on mechanical and electrical systems.
Diagnostic Ports:
While early diagnostic systems existed, the manual primarily relies on manual diagnostic procedures and troubleshooting charts rather than advanced electronic diagnostics typical of modern vehicles.
Routine Maintenance:
The manual provides detailed recommended service intervals for oil changes, primary chain lubrication, drive belt tension checks, brake inspections, and more, typically based on mileage or time.
Engine Oil:
Specific Harley-Davidson recommended engine oil grades (e.g., SAE 20W50) and capacities will be detailed. Likely requires a specific motorcycle-specific oil that handles shared gearbox oil.
Transmission Fluid:
Manual will specify the correct Harley-Davidson transmission lubricant type and capacity. Often a heavier viscosity oil is recommended.
Primary Chain Lubricant:
Specifies the type and amount of lubricant for the primary drive system. Often shares oil with the transmission and clutch.
Brake Fluid:
Specifies DOT 4 or similar hydraulic brake fluid, along with procedures for flushing and bleeding the brake system.
Common Wear Items:
Manual will address common wear items such as drive belts, brake pads, wheel bearings, fork seals, and clutch plates, providing inspection and replacement procedures.
Electrical Gremlins:
Troubleshooting sections will cover potential issues with the charging system, ignition, and starter, which are common areas of concern for motorcycles of this era.
Carburetor Tuning:
The Keihin CV carburetor is a reliable unit but may require periodic tuning or adjustment for optimal performance and fuel economy; the manual provides guidance.
Belt Drive Maintenance:
Detailed guidance on checking and adjusting the drive belt tension, inspecting for wear, and replacement procedures for the primary and secondary belt drives.
Manufacturer:
Harley-Davidson, a legendary American motorcycle manufacturer with a rich history of producing V-twin powered machines.
Softail Platform:
The Softail platform, introduced in 1984, is renowned for its hidden rear suspension, mimicking the look of a hardtail frame while providing rider comfort. This generation represents a mature iteration of the Evo-powered Softail.
Softail Suspension:
The distinctive feature of the Softail line is its concealed rear shock absorbers, designed to provide a smooth ride while maintaining a rigid frame appearance. The manual details the maintenance and adjustment of this system.
Manufacturing Era:
These models are part of the late 1990s era of Harley-Davidson production, featuring the Evolution (Evo) engine, which was a staple of the brand for many years.
