Daihatsu Terios J100 Service & Repair Manual 1997-1999

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100 Model Years Covered: 1997-1999 Codes Chassis Code: J100 👋 Introduction Market Position Vehicle Segment: Compact SUV / Kei SUV...

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标签: 1997 1998 1999 Car Cars Daihatsu Terios J100 Wiring Diagrams

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation Code:

Model Years Covered:

1997-1999

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Kei SUV

Target Audience:

DIY enthusiasts, independent mechanics, and owners seeking detailed repair knowledge.

Competitive Analysis

Key Competitors Era:

Suzuki Jimny, Honda CR-V (earlier models), Toyota RAV4 (earlier models), Mitsubishi Pajero Mini.

Key Features

Manual Value Proposition:

Provides dealer-level repair information at a fraction of the cost, empowering owners to maintain their vehicles.

Manual Quality

Completeness Assurance:

Stated as 100% complete and intact, no missing/corrupt pages/sections.

📋 Manual Details

Coverage Areas

Geographic Coverage:

Global (based on typical J100 model availability)

Vehicle Styles Covered:

All styles

Page Count

Total Pages:

Over 1,200

Manual Type

Manual Type:

Official Workshop Service & Repair Manual

Language

Language:

English (implied by description)

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair.

Engine Control System:

Fuel injection system, ignition system, emissions control, sensors, and actuators.

Cooling System:

Radiator, water pump, thermostat, cooling fan, coolant types and capacities.

Lubrication System:

Oil pump, oil filter, oil specifications, and lubrication points.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel pressure testing.

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, and pipes.

Transmission Manual:

Manual transaxle system: disassembly, assembly, gear inspection, clutch system integration.

Transmission Automatic:

Automatic transaxle system: operation, control, valve body, torque converter, fluid specifications.

Drivetrain Component:

Drive shafts, differentials, hub assemblies, and related components.

Suspension System Front:

MacPherson struts, control arms, bushings, springs, shock absorbers.

Suspension System Rear:

Coil springs, shock absorbers, trailing arms, alignment specifications.

Steering System:

Power steering system, steering rack, tie rod ends, steering column, alignment.

Brake System Front:

Disc brake components: calipers, pads, rotors, lines, fluid specifications.

Brake System Rear:

Drum or disc brake components, parking brake system, fluid specifications.

Wheel And Tire System:

Wheel specifications, tire pressure, rotation, balancing, and alignment procedures.

Electrical System Charging:

Alternator, battery, charging circuit testing and repair.

Electrical System Starting:

Starter motor, starter solenoid, ignition switch, starting circuit diagnostics.

Lighting System:

Headlights, taillights, interior lights, bulb replacement, wiring.

Instrumentation And Gauges:

Combination meter, warning lights, sensor inputs, calibration.

Body And Chassis:

Body panel repair, doors, windows, locks, hinges, and structural integrity.

Interior Components:

Seats, dashboard, trim panels, center console, carpet.

Supplemental Restraint System Srs:

Airbag system components, sensors, control modules, seat belt pretensioners.

Climate Control System:

HVAC system, heater core, A/C compressor, refrigerant, airflow controls.

Wiper And Washer System:

Wiper motors, linkages, blades, washer pump, nozzles, fluid.

Power Accessories:

Power windows, power door locks, power mirrors, sunroof operation.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon problems.

Repair Procedures:

Detailed step-by-step instructions for component removal, repair, and reinstallation.

Diagnostic Procedures:

Testing sensors, actuators, and control modules using specified tools and methods.

Wiring Diagrams:

Comprehensive wiring diagrams for all electrical systems, facilitating troubleshooting.

Torque Specifications:

Precise torque values for all critical fasteners.

Adjustment Procedures:

Adjustments for brakes, clutch, parking brake, and other systems.

Installation Procedures:

Instructions for installing replacement parts and optional equipment.

Rebuild Instructions:

Detailed instructions for complete disassembly and reassembly of major components.

Technical Depth

Depth Of Information:

Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds.

Illustrations Quality:

Detailed illustrations, drawings, and photos guiding each procedure.

Instruction Format:

Numbered, step-by-step instructions with detailed sub-steps.

Critical Information Highlight:

Notes, cautions, and warnings pinpoint critical information for safety and accuracy.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

All pages printable without restriction.

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital)

File Characteristics

Searchable Text:

Likely searchable text (standard for quality PDF manuals).

⚙️ Engine Specifications

Primary Engine

Engine Code:

Commonly G13BA or G13BB (1.3L SOHC/DOHC I3/I4, depending on market and specific model year)

Engine Type:

Inline 4-cylinder (most common for J100 outside Japan's Kei regulations)

Displacement:

Approx. 1.3L (1300cc)

Performance

Horsepower Approx:

Around 70-80 HP (market dependent)

Torque Approx:

Around 100-110 Nm (market dependent)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Other Engine Details

Valvetrain:

SOHC or DOHC (depending on specific engine variant)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transaxle

Optional

Transmission Type Optional:

4-speed Automatic Transaxle

Features

Drivetrain:

Part-time 4WD (Four-Wheel Drive) with a transfer case; some models may have 2WD variants.

📐 Dimensions

Exterior

Body Style:

3-door SUV

Wheelbase Mm:

Approx. 2,095 mm

Length Mm:

Approx. 3,650 mm

Width Mm:

Approx. 1,560 mm

Height Mm:

Approx. 1,670 mm

Weights

Curb Weight Kg:

Approx. 980 - 1050 kg (depending on configuration)

🛡️ Safety Features

Passive Features

Airbags:

Driver airbag (standard on many models), Passenger airbag (optional or market dependent).

Seat Belts:

Front and rear seat belts; front seat belt pretensioners likely included.

Body Structure:

Reinforced body structure for impact absorption.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio and CD/Cassette player (market dependent), with standard speaker setup.

Driver Assistance

Anti-lock Braking System (ABS) available on some higher trims or optional.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for specifics).

Air Filter Replacement:

Inspect every 10,000 km, replace as needed or every 20,000-40,000 km.

Spark Plug Replacement:

Varies by spark plug type, generally 30,000-60,000 km for standard plugs.

Fluid Specifications

Engine Oil Specification:

API SG or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for precise spec).

Coolant Specification:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Automatic Transmission Fluid:

Dexron II or equivalent (refer to manual for exact specification).

Known Issues

Common Wear Items:

Suspension bushings, shock absorbers, exhaust system components due to age and use.

Engine Maintenance Focus:

Regular timing belt inspection/replacement is crucial for 1.3L engines if it uses a belt (check manual).

4Wd System Care:

Periodic inspection and lubrication of the 4WD system components, especially if used off-road.

📚 Vehicle History

Brand Heritage

Daihatsu Heritage:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable vehicles, particularly Kei cars and compact SUVs.

Model Evolution

Terios J100 Introduction:

The J100 generation marked Daihatsu's entry into the compact SUV market, focusing on practicality, affordability, and genuine off-road capability for its size.

Production

Production Period:

The J100 series was produced globally from 1997 to 2000, preceding the second generation Terios (J200).

🏆 Awards & Recognition

Recognitions

Award Status:

While specific awards for the J100 generation are not widely publicized, the Terios line has historically been recognized for its value and off-road capability in its class.