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Jeep CHEROKEE XJ Replacement Parts Manual 1997-1999

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Years Covered: 1997, 1998, 1999 Codes Platform Code: XJ 👋 Introduction Market Position Positioning: Essential reference tool for Jeep Cherokee...
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Jeep CHEROKEE XJ Replacement Parts Manual 1997-1999
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Model Years Covered:
1997, 1998, 1999
Codes
Platform Code:
XJ
👋 Introduction
Market Position
Positioning:
Essential reference tool for Jeep Cherokee XJ owners, enthusiasts, and professional mechanics involved in maintenance, restoration, or repair.
Competitive Analysis
Value Proposition:
Provides the critical OEM part numbers and visual breakdowns essential for accurate part identification, preventing incorrect purchases and ensuring vehicle integrity.
Key Features
Features:
Illustrated exploded views, comprehensive part number listings, coverage for 1997-1999 model years.
📋 Manual Details
Coverage Areas
General Coverage:
OEM Replacement Parts Catalog
Specific Systems Covered:
Engine, Powertrain, Drivetrain, Chassis, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Body, Interior, Climate Control, Accessories
Page Count
Estimated Page Count:
Varies by specific edition, typically 300-600 pages for comprehensive XJ parts catalogs.
Manual Type
Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
Illustrated, Exploded Parts Diagrams, Part Numbers Listed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder heads, blocks, pistons, crankshafts, camshafts, valvetrain, timing components, oil pump, oil pan, intake/exhaust manifolds.
Engine Ancillaries:
Alternator, starter, power steering pump, A/C compressor, water pump, distributor, ignition coils, sensors (TPS, MAP, O2, Crank/Camshaft position).
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel rail, evaporative emissions system components.
Cooling System
Components:
Radiator, radiator hoses, thermostat, water pump, cooling fan, heater core, expansion tank.
Exhaust System
Components:
Exhaust manifolds, catalytic converter, muffler, exhaust pipes, hangers, heat shields.
Drivetrain Transmission
Components:
Automatic transmission (e.g., 42RE, 44RE), manual transmission (e.g., AX-15, NV3550), transfer case (e.g., NP231), driveshafts, U-joints, axle assemblies.
Drivetrain Axles
Components:
Front and rear axle housings, differential gears, axle shafts, bearings, seals, locking differentials (if applicable).
Suspension Front
Components:
Coil springs, control arms (upper/lower), ball joints, tie rod ends, steering knuckles, sway bar, shock absorbers/struts.
Suspension Rear
Components:
Leaf springs, shock absorbers, U-bolts, axle perches, track bar (if applicable).
Steering System
Components:
Steering gear box/rack and pinion, power steering pump, hoses, steering column, steering wheel, tie rods, drag link.
Brake System Front
Components:
Brake rotors, calipers, brake pads, brake lines, dust shields.
Brake System Rear
Components:
Brake drums/rotors, wheel cylinders/calipers, brake shoes/pads, brake lines, parking brake components.
Electrical System Lighting
Components:
Headlights, taillights, turn signals, interior lights, fog lights, bulb types and locations.
Electrical System Instruments
Components:
Instrument cluster components, gauges, warning lights, switches (wiper, headlight, ignition).
Electrical System Body
Components:
Door locks, power windows, power mirrors, horn, battery, starter, alternator, fuse box, relays, wiring harnesses.
Body Exterior
Components:
Fenders, hood, doors, tailgate, bumpers, grille, mirrors, glass, windshield wipers, trim pieces.
Body Interior
Components:
Seats, dashboard, door panels, center console, headliner, carpet, seat belts, interior trim.
Climate Control
Components:
A/C compressor, condenser, evaporator, heater core, blower motor, HVAC controls, ducting.
Procedures Included
Disassembly Assembly:
Detailed exploded diagrams facilitate systematic disassembly and reassembly of components.
Part Identification:
Identification of every component with corresponding OEM part numbers for ordering.
Service Replacement:
Guidance for identifying and sourcing replacement parts for repairs and maintenance.
Technical Depth
Depth:
Comprehensive part enumeration and visual representation; does not typically include step-by-step repair procedures but is essential for part sourcing and understanding assembly.
📊 Manual Specifications
File Format
Format:
Digital (PDF) or Printed Hardcopy. Specific format depends on the product offering.
Print Quality
Quality:
High-quality reproductions of original OEM diagrams and part listings.
Binding Type
Binding:
If printed: Spiral-bound, perfect-bound, or loose-leaf for ease of use in a workshop environment.
Paper Type
Paper:
If printed: Durable paper stock, often on heavy gloss or matte paper for clarity of diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Overhead Valve (OHV)
Engine Code:
4.0L (242 ci) - Commonly designated as the 'High Output' (HO) version for this era.
Performance
Horsepower:
Approximately 190-193 hp @ 4750 rpm (depending on exact year and calibration)
Torque:
Approximately 235-239 lb-ft @ 3250 rpm (depending on exact year and calibration)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Block
Material:
Cast Iron
Cylinder Head
Material:
Cast Iron
🔧 Transmission
Standard
Transmission Type:
Automatic
Transmission Model:
Chrysler 42RE (3-speed plus Overdrive) or 44RE (4-speed)
Optional
Transmission Type:
Manual
Transmission Model:
New Process (NP) NV3550 (5-speed)
Features
Transfer Case:
Selec-Trac (part-time 4WD with 2WD option) or Command-Trac (part-time 4WD, typically NP231)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
Approximately 165.4 - 167.4 inches (4201 - 4252 mm)
Width:
Approximately 66.5 - 67.1 inches (1689 - 1704 mm)
Height:
Approximately 62.0 - 64.1 inches (1575 - 1628 mm)
Weights
Curb Weight:
Approximately 3,300 - 3,700 lbs (1497 - 1678 kg), depending on configuration.
Gross Vehicle Weight Rating:
Approximately 4,500 - 4,700 lbs (2041 - 2132 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for the driver and passenger in frontal impact tests, based on earlier testing methodologies).
Active Features
Braking System:
Front disc brakes, Rear drum brakes (standard); some models offered rear disc brakes.
ABS:
Anti-lock Braking System (ABS) available as an option on some trims.
Passive Features
Airbags:
Driver and passenger front airbags standard on 1997+ models.
Seat Belts:
Three-point seat belts with pretensioners for front occupants, lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or AM/FM/CD player. Upgraded speaker systems available. Aftermarket head unit compatibility is common.
Driver Assistance
Cruise Control:
Available on most trim levels.
Connectivity
Towing Features:
Trailer tow package often available, including hitch receiver, wiring harness, and potentially transmission cooler.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 5,000 miles (4,800 to 8,000 km) or 6 months, depending on oil type and driving conditions (consult owner's manual for specific recommendations).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.
Spark Plug Replacement:
Typically every 30,000 to 60,000 miles (48,000 to 96,000 km) for standard spark plugs; longer for platinum/iridium plugs.
Transmission Fluid Change:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) for automatic transmissions, depending on usage. Manual transmission fluid may vary.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or newer. Viscosity: 10W-30 or 10W-40 recommended for most conditions. (Consult manual for precise spec).
Engine Oil Capacity:
6 quarts (5.7 liters) with filter for 4.0L engine.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mopar Antifreeze/Coolant (MS-9769) or equivalent meeting Chrysler specification.
Automatic Transmission Fluid:
Chrysler ATF+4 (or equivalent, check specific transmission model for older ATF+ types if applicable for the 42RE/44RE).
Power Steering Fluid:
Chrysler power steering fluid or Dexron III/Mercon ATF.
Known Issues
Common Problems:
Cracked cylinder heads (especially earlier 4.0L models, less common on '97+ HO but still possible), radiator leaks, water pump failures, rear main seal leaks, alternator failures, transfer case chain stretch/wear, various suspension and steering component wear (ball joints, tie rod ends).
📚 Vehicle History
Brand Heritage
Heritage:
Jeep, a division of Chrysler Corporation during this period, has a long lineage in rugged, off-road capable vehicles.
Model Evolution
Generation Codification:
The XJ Cherokee, introduced in 1984, was revolutionary for its unibody construction, differentiating it from traditional body-on-frame SUVs. The 1997-2001 models represent the second generation (facelifted XJ).
1997 Updates:
Major exterior styling refresh including new front and rear fascias, fenders, hood, doors, and updated interior. Introduction of a new dashboard design and improved ergonomics. ABS became more widely available.
Production
Production Years:
1984-2001 (globally, with slight variations)
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Widely recognized for its off-road prowess, often praised for its articulation, approach/departure angles, and robust 4x4 systems, contributing to its cult following.
Ratings
Value Retention:
The XJ Cherokee, particularly well-maintained examples, holds its value exceptionally well in the enthusiast market due to its durability and off-road capabilities.
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