General Coverage:
OEM Replacement Parts Catalog
Specific Systems Covered:
Engine, Powertrain, Drivetrain, Chassis, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Body, Interior, Climate Control, Accessories
Estimated Page Count:
Varies by specific edition, typically 300-600 pages for comprehensive XJ parts catalogs.
Type:
Parts Manual / Parts Catalog
Format:
Illustrated, Exploded Parts Diagrams, Part Numbers Listed
Engine Mechanical:
Cylinder heads, blocks, pistons, crankshafts, camshafts, valvetrain, timing components, oil pump, oil pan, intake/exhaust manifolds.
Engine Ancillaries:
Alternator, starter, power steering pump, A/C compressor, water pump, distributor, ignition coils, sensors (TPS, MAP, O2, Crank/Camshaft position).
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel rail, evaporative emissions system components.
Components:
Radiator, radiator hoses, thermostat, water pump, cooling fan, heater core, expansion tank.
Components:
Exhaust manifolds, catalytic converter, muffler, exhaust pipes, hangers, heat shields.
Components:
Automatic transmission (e.g., 42RE, 44RE), manual transmission (e.g., AX-15, NV3550), transfer case (e.g., NP231), driveshafts, U-joints, axle assemblies.
Components:
Front and rear axle housings, differential gears, axle shafts, bearings, seals, locking differentials (if applicable).
Components:
Coil springs, control arms (upper/lower), ball joints, tie rod ends, steering knuckles, sway bar, shock absorbers/struts.
Components:
Leaf springs, shock absorbers, U-bolts, axle perches, track bar (if applicable).
Components:
Steering gear box/rack and pinion, power steering pump, hoses, steering column, steering wheel, tie rods, drag link.
Components:
Brake rotors, calipers, brake pads, brake lines, dust shields.
Components:
Brake drums/rotors, wheel cylinders/calipers, brake shoes/pads, brake lines, parking brake components.
Electrical System Lighting
Components:
Headlights, taillights, turn signals, interior lights, fog lights, bulb types and locations.
Electrical System Instruments
Components:
Instrument cluster components, gauges, warning lights, switches (wiper, headlight, ignition).
Components:
Door locks, power windows, power mirrors, horn, battery, starter, alternator, fuse box, relays, wiring harnesses.
Components:
Fenders, hood, doors, tailgate, bumpers, grille, mirrors, glass, windshield wipers, trim pieces.
Components:
Seats, dashboard, door panels, center console, headliner, carpet, seat belts, interior trim.
Components:
A/C compressor, condenser, evaporator, heater core, blower motor, HVAC controls, ducting.
Disassembly Assembly:
Detailed exploded diagrams facilitate systematic disassembly and reassembly of components.
Part Identification:
Identification of every component with corresponding OEM part numbers for ordering.
Service Replacement:
Guidance for identifying and sourcing replacement parts for repairs and maintenance.
Depth:
Comprehensive part enumeration and visual representation; does not typically include step-by-step repair procedures but is essential for part sourcing and understanding assembly.
Oil Change Interval:
Every 3,000 to 5,000 miles (4,800 to 8,000 km) or 6 months, depending on oil type and driving conditions (consult owner's manual for specific recommendations).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.
Spark Plug Replacement:
Typically every 30,000 to 60,000 miles (48,000 to 96,000 km) for standard spark plugs; longer for platinum/iridium plugs.
Transmission Fluid Change:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) for automatic transmissions, depending on usage. Manual transmission fluid may vary.
Engine Oil Type:
API SG, SH, SJ, or newer. Viscosity: 10W-30 or 10W-40 recommended for most conditions. (Consult manual for precise spec).
Engine Oil Capacity:
6 quarts (5.7 liters) with filter for 4.0L engine.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mopar Antifreeze/Coolant (MS-9769) or equivalent meeting Chrysler specification.
Automatic Transmission Fluid:
Chrysler ATF+4 (or equivalent, check specific transmission model for older ATF+ types if applicable for the 42RE/44RE).
Power Steering Fluid:
Chrysler power steering fluid or Dexron III/Mercon ATF.
Common Problems:
Cracked cylinder heads (especially earlier 4.0L models, less common on '97+ HO but still possible), radiator leaks, water pump failures, rear main seal leaks, alternator failures, transfer case chain stretch/wear, various suspension and steering component wear (ball joints, tie rod ends).