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1997-1999 Jeep Cherokee XJ Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Years Covered: 1997, 1998, 1999 Chassis Type: Unibody 👋 Introduction Market Position Target Audience: Jeep Cherokee XJ owners, DIY...
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1997-1999 Jeep Cherokee XJ Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee
Model Code:
XJ
Years Covered:
1997, 1998, 1999
Chassis Type:
Unibody
👋 Introduction
Market Position
Target Audience:
Jeep Cherokee XJ owners, DIY mechanics, independent repair shops specializing in Jeep vehicles.
Competitive Analysis
Value Proposition:
Provides in-depth, factory-level repair and maintenance information that is often more detailed and accessible than online forums. Empowers owners to perform their own repairs, saving money and increasing vehicle longevity.
Key Features
Comprehensive Coverage:
Covers all major mechanical and electrical systems of the 1997-1999 Jeep Cherokee XJ.
Brand Loyalty:
The XJ Cherokee is renowned for its ruggedness and capability, fostering a dedicated owner base that values detailed technical documentation.
Self Sufficiency:
Enables owners to perform a wide range of maintenance and repair tasks, from routine servicing to more complex overhauls.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital (likely PDF, based on description)
Page Count
Page Count:
Estimated 1500-2000 pages (typical for comprehensive workshop manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for 4.0L (242 ci) Inline-6 gasoline engine, including timing, valve train, fuel injection, ignition, cooling, and exhaust systems.
Transmission Service:
Coverage for 42RE (4-speed automatic) and AX-15 (5-speed manual) transmissions, including overhaul, adjustments, and fluid specifications.
Drivetrain Service:
Comprehensive details on front and rear axles (Dana 30 front, Chrysler 8.25 or Dana 35 rear), transfer case (NP231 'Command-Trac'), driveshafts, and CV joints.
Suspension Service:
Front suspension (solid axle with leaf springs or optional coil springs), rear suspension (leaf springs), steering system, and wheel alignment procedures.
Brake Service:
Front disc brakes, rear drum brakes (standard), anti-lock braking system (ABS) if equipped, brake fluid specifications, caliper and master cylinder overhaul, and parking brake system.
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system, lighting, instrument cluster, power windows, door locks, and accessory circuits.
Body And Interior:
Door panel removal, seat adjustments, interior trim, exterior body panel repair, glass replacement, and body sealant application.
Procedures Included
Maintenance Tasks:
Scheduled maintenance intervals, oil and filter changes, fluid level checks and top-offs, filter replacements (air, fuel, cabin), spark plug replacement, and lubrication points.
Diagnostic Troubleshooting:
Systematic diagnostic procedures for common drivability issues, electrical faults, starting problems, and suspension noises.
Repair And Overhaul:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for major vehicle systems.
Special Tools And Equipment:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth Of Information:
Comprehensive, covering basic maintenance to major component overhaul and engine rebuilds. Includes torque specifications, clearances, and diagnostic charts.
📊 Manual Specifications
File Format
File Format:
PDF (Assumed - common for digital manuals)
Searchable Text:
Likely searchable (if properly OCR'd PDF)
Printable:
Yes (Standard for workshop manuals)
Print Quality
Print Quality:
High-resolution (for digital viewing and printing)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, Overhead Valve (OHV)
Displacement:
4.0 Liters (242 cubic inches)
Bore X Stroke:
3.875 in. x 3.563 in. (98.4 mm x 90.5 mm)
Compression Ratio:
8.8:1 (typical for this generation)
Performance
Horsepower:
Approximately 185-190 hp @ 4600 rpm (model year dependent)
Torque:
Approximately 220-225 lb-ft @ 3000 rpm (model year dependent)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Cooling System
Coolant Type:
Chrysler/Dodge/Plymouth Antifreeze/Coolant, Blue (50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type 1:
42RE 4-Speed Automatic Transmission
Optional
Transmission Type 2:
AX-15 5-Speed Manual Transmission
Features
Transfer Case:
New Process (NP) 231 'Command-Trac' (Standard 4WD system)
Fluid Specifications
Automatic Transmission Fluid:
ATF+3 (or equivalent - consult manual for exact Mopar spec)
Manual Transmission Fluid:
GL-3 or GL-4 75W-90 Gear Oil (consult manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 170.0 inches (4318 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 65.0 inches (1651 mm)
Wheelbase
Wheelbase:
103.4 inches (2626 mm)
Weights
Curb Weight:
Approx. 3300 - 3600 lbs (1497 - 1633 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 4750 - 5000 lbs (2154 - 2268 kg)
Tires
Standard Tire Size:
P215/75R15 (common)
Wheels
Wheel Bolt Pattern:
5 x 4.5 inches (5 x 114.3 mm)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4-star (for comparable models of the era)
NHTSA Frontal Impact Passenger:
4-star (for comparable models of the era)
Active Features
ABS:
Optional (Anti-lock Braking System)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
3-point front seat belts with pretensioners, 3-point rear seat belts
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio with Cassette Player and Optional CD Player.
Speakers:
Typically 4-6 speakers, depending on trim level.
Driver Assistance
Cruise Control:
Standard or Optional depending on trim level.
ABS:
Optional Anti-lock Braking System available on some models.
Connectivity
Auxiliary Inputs:
N/A (No factory auxiliary audio inputs for this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (recommend checking manual for specific recommendation).
Transmission Fluid Change:
Every 30,000-60,000 miles (50,000-100,000 km) or as per manual recommendation.
Coolant Flush Interval:
Every 30,000 miles (50,000 km) or 2 years.
Fluid Specifications
Engine Oil Specification:
SAE 10W-30 API Service Category SJ or higher (or consult manual for exact Mopar specification)
Engine Oil Capacity:
Approx. 6 quarts (5.7 liters) with filter
Brake Fluid Specification:
DOT 3
Known Issues
Common Issue 1:
Head gasket leaks (especially around the manifold on the 4.0L engine)
Common Issue 2:
Cracked cylinder heads (less common on later models, but still possible)
Common Issue 3:
CPS (Crankshaft Position Sensor) failure leading to stalling.
Common Issue 4:
Interior and exterior rust, particularly on rocker panels, floor pans, and tailgate.
Common Issue 5:
Leaf spring wear and sag, particularly at the rear.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's heritage is rooted in robust, go-anywhere utility vehicles, a philosophy carried through to the Cherokee XJ.
Model Evolution
Xj Generation:
The XJ, produced from 1984 to 2001, was revolutionary for its unibody construction, offering a lighter and more fuel-efficient alternative to body-on-frame SUVs of its time. The 1997-1999 models represent the final major refresh of the XJ generation, featuring updated styling, improved interiors, and revised powertrain options.
Production
Production Period:
1984-2001 (XJ generation)
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Jeep Cherokee XJ (particularly the 4.0L variants) is widely regarded as one of the most iconic and capable compact SUVs of its time, celebrated for its off-road prowess and durability.
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