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1997-1999 Jeep Wrangler Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Model Years Covered: 1997, 1998, 1999 Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road...
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类型: Car
厂商:
斯库: 472330
1997-1999 Jeep Wrangler Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Generation:
TJ
Model Years Covered:
1997, 1998, 1999
Codes
Chassis Code:
TJ
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Vehicle
Jeep Philosophy:
Iconic off-road capability, ruggedness, and open-air driving experience
Competitive Analysis
Key Competitors:
Toyota Tacoma, Nissan Pathfinder, Suzuki Samurai (earlier), Land Rover Defender (larger segment)
Key Features
Distinctive Features:
Solid front axle (until 1996 TJ), coil spring suspension (TJ), removable doors, removable top (full soft top or hardtop options), legendary off-road prowess
Manual Value:
Essential for DIY maintenance, repairs, and preserving vehicle value
📋 Manual Details
Coverage Areas
Primary Coverage:
North American Market
Engine Coverage:
4.0L I6 (Power Tech), 2.5L I4 (AMC 150)
Transmission Coverage:
NV3550 5-speed Manual, 30/42RLE 4-speed Automatic
Drivetrain Coverage:
2WD, 4WD (Command-Trac, Selec-Trac)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Scope:
Comprehensive Repair and Maintenance
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, component testing, timing, fuel delivery, cooling system, lubrication system, emissions controls
Transmission:
Manual and Automatic transmission repair, overhaul, clutch service, torque converter, shift linkage
Drivetrain:
Transfer case operation and repair, front and rear axle assembly, differential service, driveshaft maintenance, CV joints
Suspension Steering:
Front and rear suspension components, coil springs, shock absorbers, stabilizer bars, steering gear, power steering system
Brakes:
Front disc brakes, rear drum brakes, ABS (if equipped), hydraulic system, parking brake
Electrical System:
Battery, charging system, starting system, ignition system, lighting, instruments, accessories, wiring diagrams
Body Chassis:
Frame, body panels, doors, hoods, windshield, seats, interior trim, convertible top mechanism
Heating Air Conditioning:
HVAC system diagnosis and repair, A/C components, heater core, climate controls
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emissions system
Cooling System:
Radiator, water pump, thermostat, cooling fans, coolant specifications
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, emissions components
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for all major systems, common problems and solutions
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilding:
Complete engine, transmission, and axle rebuild procedures
Diagnostics:
OBD-II diagnostics, fault code interpretation, circuit testing
Specifications:
Torque specifications, clearances, fluid capacities, timing settings
Wiring:
Detailed electrical schematics and wiring diagrams for all systems
Technical Depth
Depth:
Factory-level diagnostic and repair information
Detail Level:
Detailed illustrations, diagrams, and exploded views
Content Source:
Chrysler Corporation / Jeep Engineering Documentation
📊 Manual Specifications
File Format
Format:
Searchable PDF
Print Quality:
High-resolution scans of original factory manuals
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
AMC 242 (Power Tech Inline-6)
Engine 1 Displacement:
4.0 Liters (242 cubic inches)
Engine 1 Configuration:
Inline 6-Cylinder
Engine 1 Horsepower Hp:
181 hp @ 4,600 rpm (approx.)
Engine 1 Torque Lb Ft:
220 lb-ft @ 3,200 rpm (approx.)
Engine 1 Block Material:
Cast Iron
Engine 1 Head Material:
Aluminum
Engine 1 Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Secondary Engine
Engine 2 Name:
AMC 150 (Inline-4)
Engine 2 Displacement:
2.5 Liters (150 cubic inches)
Engine 2 Configuration:
Inline 4-Cylinder
Engine 2 Horsepower Hp:
118 hp @ 4,700 rpm (approx.)
Engine 2 Torque Lb Ft:
145 lb-ft @ 3,000 rpm (approx.)
Performance
Throttle Body Size:
60mm (4.0L)
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Fuel Pump Type:
In-tank electric
🔧 Transmission
Standard
Standard Transmission:
NV3550 5-speed Manual
Optional
Optional Transmission:
30/42RLE 4-speed Automatic
Features
Manual Gear Ratios:
Refer to manual for specific ratios
Automatic Gear Ratios:
Refer to manual for specific ratios
Clutch Type:
Hydraulic, single dry plate
Transfer Case:
NV231 (Selec-Trac - Part-Time 4WD, optional full-time capability) or NV135 (Command-Trac - Part-Time 4WD)
Transfer Case Fluid:
ATF+4 (Mopar) or equivalent Dexron III/Mercon
📐 Dimensions
Exterior
Wheelbase:
93.4 inches (2,372 mm)
Length:
151.3 inches (3,843 mm)
Width:
66.4 inches (1,687 mm)
Height:
66.1 inches (1,679 mm) (with soft top)
Ground Clearance:
8.5 inches (216 mm) (approx.)
Approach Angle:
42 degrees
Departure Angle:
32 degrees
Breakover Angle:
24 degrees
Wheel Bolt Pattern:
5x4.5 inches (5x114.3 mm)
Weights
Curb Weight:
3,200 - 3,500 lbs (approx.)
Gross Vehicle Weight Rating Gvwr:
4,500 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3 out of 5 stars (typical for SUVs of this era)
Active Features
ABS:
Optional on select models/trims
Traction Control:
Not typically available
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front, 2-point rear
Roll Cage:
Integral sport bar and windshield frame structure
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD or Cassette player
Speakers:
Basic speaker system, often 4-6 speakers
Driver Assistance
Cruise Control:
Available on select trims
Anti Lock Brakes:
Optional
Connectivity
Auxiliary Input:
Not typically available (requires aftermarket modification)
Bluetooth:
Not available from factory
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (conventional oil) / 5,000 miles (synthetic)
Engine Oil Filter Change:
With every oil change
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Approx. 30,000 - 60,000 miles (depending on plug type)
Transmission Fluid Change Auto:
Every 30,000 miles or 24 months
Transmission Fluid Change Manual:
Every 30,000 miles or 24 months
Transfer Case Fluid Change:
Every 30,000 miles or 24 months
Differential Fluid Change:
Every 30,000 miles or 24 months
Coolant Flush:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ certified SAE 10W-30 (conventional); SAE 5W-30 (synthetic, for colder climates)
Engine Oil Capacity:
5 US quarts (4.7 Liters) with filter (4.0L)
Coolant Type:
Mopar HOAT Antifreeze/Coolant (50/50 mix with distilled water)
Transmission Fluid Auto:
Mopar ATF+4 (MS-9602)
Transmission Fluid Manual:
Mopar Manual Transmission Lubricant (MS-9224) or equivalent SAE 75W-90 Synthetic Gear Oil
Power Steering Fluid:
Mopar Power Steering Fluid (MS-5901) or equivalent Dexron III/Mercon
Brake Fluid:
DOT 3
Known Issues
Common Issues 40L:
Rear main seal leaks, oil filter adapter housing leaks, death wobble (steering/suspension alignment issues), cracked exhaust manifolds, catalytic converter failure
Common Issues 25L:
Oil pan gasket leaks, valve cover gasket leaks, exhaust manifold cracks
Common Issues Transmission:
NV3550 clutch throwout bearing noise, 30/42RLE solenoid pack failure
Common Issues Suspension:
Worn control arm bushings, track bar issues, aging rubber components
Common Issues Electrical:
Clogged drain tubes leading to water ingress, faulty instrument cluster, intermittent wiper issues
Common Issues Body:
Door hinge rust, floor pan rust, convertible top seal leaks, tail light leaks
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Direct descendant of the WWII Willys MB Jeep, known for ruggedness and off-road capability
Model Evolution
Tj Introduction:
Introduced for the 1997 model year, replacing the YJ generation
Key Tj Advancements:
Return to round headlights, introduction of coil-spring suspension (4-link front and rear), improved ride comfort, increased interior space, and modern safety features
Production
Manufacturer:
Jeep (Chrysler Corporation, later DaimlerChrysler)
Assembly Plant:
Toledo Complex, Toledo, Ohio, USA
Production Years:
1997-2006 (TJ Generation)
🏆 Awards & Recognition
Recognitions
Offroad Magazine Awards:
Consistently praised for off-road capability by automotive publications
Consumer Satisfaction:
Generally high satisfaction among owners for its core purpose
Ratings
Reliability Perception:
Mixed; known for robust drivetrain but susceptible to minor electrical and body issues over time
Certifications
Manual Certification:
Factory-authorized documentation
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