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Jeep Wrangler TJ 1997-1999 Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Production Years Covered: 1997, 1998, 1999 Codes Chassis Code: TJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle...
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Jeep Wrangler TJ 1997-1999 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Generation:
TJ
Production Years Covered:
1997, 1998, 1999
Codes
Chassis Code:
TJ
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Vehicle
Positioning:
Renowned for its off-road capability, iconic design, and open-air experience. A utilitarian yet beloved vehicle.
Competitive Analysis
Competitors Era:
Toyota 4Runner, Nissan Pathfinder, Ford Bronco (older generations), Chevrolet Blazer (older generations).
Key Features
Design:
Classic Jeep grille, round headlights, exposed hinges, removable doors and top, robust solid axles.
Capability:
Exceptional off-road performance due to high ground clearance, robust suspension, and available 4WD systems.
Versatility:
Adaptable for daily driving, off-roading adventures, and customization.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital (typically PDF, though not explicitly stated for this listing)
Page Count
Estimated Page Count:
Likely 1000+ pages (common for comprehensive workshop manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuilding, lubrication, cooling, fuel, emissions control, ignition, starting, charging, air intake, exhaust systems.
Transmission Drivetrain:
Manual and automatic transmissions, transfer case, front and rear axles, driveshafts, CV joints, differentials.
Brakes:
Front and rear brake systems (disc/drum configurations), ABS, parking brake, hydraulic system components.
Suspension Steering:
Front and rear suspension (solid axles, leaf springs, track bars, sway bars), steering gear, power steering system, steering column.
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, interior and exterior accessories, body control module (BCM) functions.
Body Chassis:
Body panel removal and installation, doors, hood, tailgate, interior trim, frame, chassis components, bumpers, convertible top (if applicable).
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, inspections.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, electrical system diagnostics.
Repair:
Component removal, installation, and repair for all major vehicle systems.
Rebuilding:
Detailed instructions for rebuilding engines, transmissions, axles, and other major components.
Diagnostics:
On-board diagnostics (OBD-II) system information, scan tool usage, fault code interpretation.
Technical Depth
Depth:
Comprehensive, covering from basic routine maintenance to complete engine and transmission overhauls, electrical system troubleshooting, and body repairs.
📊 Manual Specifications
File Format
File Type:
Likely PDF, optimized for searchability and printing.
Print Quality
Image Resolution:
High-resolution diagrams and photographs for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, Overhead Valve (OHV), Cast Iron Block, Aluminum Head
Engine Code:
242 ci (4.0L) - 'Power Tech'
Performance
Horsepower:
182 hp @ 4,200 rpm (approx.)
Torque:
220 lb-ft @ 3,200 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular Gasoline
Engine Variants
Optional Engine:
2.5L (150 ci) Inline 4-Cylinder, OHV, Cast Iron Block, Aluminum Head (less common for TJ, more prominent in earlier YJ)
4 Cylinder Power:
118 hp @ 4,700 rpm (approx.) for 2.5L
4 Cylinder Torque:
135 lb-ft @ 3,000 rpm (approx.) for 2.5L
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (AX-5 or NV3550)
Optional
Transmission Type:
4-Speed Automatic Transmission (42RE)
Features
Transfer Case:
NV231 (Command-Trac) Part-Time 2-Speed Transfer Case with Neutral
Transfer Case Optional:
NV241OR (Rubicon Express) Heavy-Duty Transfer Case (introduced later in TJ run, not typically on 97-99 base models)
📐 Dimensions
Exterior
Wheelbase:
93.4 inches (2372 mm)
Length:
150.5 inches (3823 mm)
Width Body:
66.5 inches (1689 mm)
Height:
60.3 inches (1532 mm) (without accessories, soft top)
Weights
Curb Weight:
3,300 - 3,600 lbs (1497 - 1633 kg), depending on configuration.
Towing Capacity:
2,000 lbs (907 kg)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-Star (as per era testing, characteristic of high-center-of-gravity SUVs)
Active Features
ABS:
Available Rear Anti-lock Braking System (RABS) on some models.
Passive Features
Airbags:
Driver and Passenger front airbags.
Seatbelts:
3-point front seat belts, 2-point rear seat belts (or 3-point depending on seat configuration).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players. Optional Infinity sound systems available. Basic speaker configurations.
Driver Assistance
Electronics:
Limited advanced driver assistance systems typical for the era. Focus is on mechanical function and durability.
Connectivity
Bluetooth:
Not available from factory in these years. Aftermarket solutions are common.
Lighting
Headlights:
Round Halogen headlights (a defining feature of the TJ).
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first, depending on driving conditions. Check manual for specific recommendations.
Tire Rotation:
Every 5,000 - 7,500 miles (8,000 - 12,000 km)
Transmission Fluid Change:
Automatic: Every 30,000 - 50,000 miles (48,000 - 80,000 km). Manual: Check for leaks and condition; generally less frequent if no issues.
Fluid Specifications
Engine Oil:
API SG, SH, SJ rated SAE 10W-30 or 10W-40 (refer to manual for climate-specific recommendations). Capacity: Approx. 5 quarts (4.7 liters) with filter for 4.0L.
Coolant:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (typically green or orange/pink depending on formulation and year). A 50/50 mix with distilled water is standard. Capacity: Approx. 11.7 quarts (11.1 liters) for 4.0L.
Transmission Fluid Auto:
ATF+4 (Automatic Transmission Fluid Type 9602)
Transmission Fluid Manual:
AX-5: GL-3 or GL-4 75W-90 gear oil. NV3550: GL-3 or GL-4 75W-90 gear oil. Consult specific manual for exact type.
Transfer Case Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602) for NV231
Differential Fluid:
API GL-5 75W-90 or 75W-140 synthetic gear lubricant. Limited-slip differentials may require additive.
Brake Fluid:
DOT 3 Brake Fluid
Known Issues
Common Problems:
Cracked cylinder heads on early 4.0L engines (though less prevalent in TJ compared to XJ), rear main seal leaks, exhaust manifold cracks, heater core leaks, TPS (Throttle Position Sensor) issues, death wobble (suspension/steering alignment issues).
Preventative Measures:
Regular inspection of suspension components, proactive replacement of known weak points, using quality fluids and parts.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Jeep has a storied military heritage dating back to World War II, synonymous with ruggedness and off-road capability.
Model Evolution
Tj Introduction:
The TJ Wrangler replaced the YJ generation in 1997. It marked a significant engineering leap with the return to round headlights and the adoption of coil springs in the suspension, improving ride quality and articulation.
Tj Platform:
Utilized a new frame and chassis design compared to the YJ, featuring four-wheel coil spring suspension for enhanced on-road and off-road performance.
Production
Manufacturing Plant:
Toledo, Ohio, USA
Production Period:
1997-2006 (TJ generation)
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently lauded by off-road publications and enthusiasts for its superior capability and modifiability.
Ratings
User Satisfaction:
High owner satisfaction ratings, particularly for off-road enthusiasts who value its robust nature and aftermarket support.
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