Key Competitors:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Malibu.
Powertrain Options:
Offered with reliable 4-cylinder and V6 engine options, front-wheel drive.
Design Philosophy:
Known for its distinctive styling, comfortable ride, and good value proposition during its production run.
Engine Mechanical:
Detailed overhaul, diagnosis, and repair procedures for all engine variants including timing belt, cooling system, lubrication system, fuel delivery, and emissions control.
Engine Electrical:
Comprehensive wiring diagrams, ECU diagnosis, sensor testing, ignition system, starting and charging systems, and emissions control system components.
Transmission Manual:
Complete repair, overhaul, and diagnosis for manual transmissions, including clutch system and driveline components.
Transmission Automatic:
Detailed diagnostics, repair procedures, fluid specifications, and overhaul instructions for automatic transmissions.
Brakes:
ABS system diagnosis and repair, brake fluid specifications, caliper and rotor replacement, parking brake adjustments, and hydraulic system troubleshooting.
Suspension And Steering:
Wheel alignment specifications, strut and shock absorber replacement, control arm and ball joint service, power steering system diagnosis and repair, and steering column components.
Body And Interior:
Body panel repair, door and window mechanisms, interior trim removal and installation, seat adjustments, and HVAC system components.
Electrical And Electronics:
Lighting systems, power accessories (windows, locks, mirrors), horn, wipers, audio systems, instrument cluster diagnosis, and body control module (BCM) functions.
HVAC:
Refrigerant handling, component testing (compressor, evaporator, condenser), blower motor service, and climate control system diagnostics.
Safety Systems:
Airbag system diagnosis and replacement, seatbelt mechanisms, and associated sensor systems.
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and top-offs, tire rotation, and battery maintenance.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and complex issues, fault code interpretation, and component testing methodologies.
Repair And Rebuild:
Detailed instructions for component removal, installation, and rebuilding, including engine, transmission, suspension, and braking systems.
Wiring Diagrams:
Comprehensive and detailed electrical schematics for all vehicle systems, crucial for diagnosing electrical faults.
Torque Specifications:
Precise torque values for all fasteners, essential for correct assembly and preventing component damage.
Depth:
Covers everything from basic maintenance tasks to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork repairs.
Quality:
High-resolution PDF, allowing for clear printing of text and diagrams.
Recommendation:
Designed for printing, with clear text and legible diagrams suitable for workshop use.
For Printed Version:
Not applicable for PDF download, but typical factory manuals are spiral or perfect bound for durability.
For Printed Version:
Not applicable for PDF download, but factory manuals often use durable, coated paper for longevity in a workshop environment.
Engine Code And Type:
4G63 (2.4L SOHC I4) and 6G72 (3.0L SOHC V6)
Horsepower 4Cyl:
Approx. 135 hp @ 5500 rpm (Varies slightly by year/spec)
Torque 4Cyl:
Approx. 150 lb-ft @ 4000 rpm (Varies slightly by year/spec)
Horsepower V6:
Approx. 195 hp @ 5500 rpm (Varies slightly by year/spec)
Torque V6:
Approx. 205 lb-ft @ 4500 rpm (Varies slightly by year/spec)
Type:
Electronic Fuel Injection (EFI)
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with organic acid technology (OAT), typically a 50/50 mix with distilled water.
Oil Type 4Cyl:
SAE 5W-30, API SJ or higher classification.
Oil Type V6:
SAE 5W-30, API SJ or higher classification.
Timing Belt Specifications
Replacement Interval 4Cyl:
Typically recommended every 60,000 miles or 4-5 years for the 4G63 engine. Crucial to follow manual for specific interval.
Type 4Cyl:
5-speed manual
Type Automatic:
4-speed automatic (F4A41/F4A42 for 4-cyl, F4A51 for V6)
Fluid Specifications Automatic
Fluid Type:
Dexron III or Mercon equivalent (e.g., Mitsubishi DiaQueen ATF SP-II M or equivalent). Consult manual for exact specification.
Capacity Approx:
Approx. 7.8 US quarts (7.4 liters) for drain and fill. Full rebuild capacity higher.
Fluid Specifications Manual
Fluid Type:
API GL-4 SAE 75W-90 gear oil.
Example Ratios:
Varies by specific transmission model, typical final drive ratio around 4.07:1 for 4-cyl models. Refer to manual for precise ratios.
NHTSA Front Impact:
Good (for driver and passenger, typical for the era, specific ratings may vary and are historical).
IIHS Side Impact:
Acceptable (typical for the era, specific ratings may vary and are historical).
ABS:
Standard on most models, especially higher trims.
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear three-point seatbelts.
Oil And Filter Change:
Every 7,500 miles or 6 months, whichever comes first, using the specified oil type and viscosity. Always confirm with the manual.
Air Filter Replacement:
Inspect every 7,500 miles, replace as needed, typically every 15,000-30,000 miles depending on driving conditions.
Spark Plug Replacement 4Cyl:
Typically every 60,000 miles (4G63). Use recommended NGK spark plugs.
Brake Fluid Flush:
Every 30,000 miles or 2-3 years, using DOT 3 or DOT 4 brake fluid as specified.
Power Steering Fluid:
Dexron II or equivalent power steering fluid. Consult manual for exact specification.
Coolant Capacity Approx:
Approx. 7.1 US quarts (6.7 liters) for 4-cylinder, 7.6 US quarts (7.2 liters) for V6. Check manual for exact capacity.
Engine Mounts:
Can degrade over time, leading to increased vibration.
Automatic Transmission:
Some transmissions may exhibit harsh shifting or slipping if fluid is not maintained or due to internal wear.
Suspension Components:
Front control arm bushings and sway bar links can wear, leading to clunking noises and poor handling.
Heater Core:
Can develop leaks, causing coolant loss and fogging of the windshield.
Mitsubishi Legacy:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history dating back to the early 20th century, known for innovation and diverse product lines.
Generation:
This period represents the sixth generation (CJ) of the Mitsubishi Galant.
Design Influence:
The CJ Galant featured a distinctive aerodynamic design and was available in various trims, including the sporty GTZ, often featuring a V6 engine and enhanced suspension.
Manufacturing Locations:
Primarily produced in Japan, with some assembly possibly occurring in other international markets.
